sheet 2 .pdf

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Original filename: sheet 2.pdf
Title: EXCURSION WIRING FOR MODIFICATIONS MAIN POWER BUSS .sdr
Author: Bion Rogers

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SEE
SHEET
3

1
GA

2/0 GA

AUX BAT 2

BODY GROUND
AT FENDER

BUSBAR 2

AUX BAT 1
1

AUX

4/0 GA

B

STARTER

4/0 GA

S

BROWN

BLACK

FUSE C

4/0 WIRE CHOSEN TO ALLOW 3% VOLTAGE DROP AT 350 AMPS
AND TO HANDLE CURRENT LOADS OF COMPRESSORS AND WINCH AT SAME TIME.

1 GA

FUSE A

1 GA

8 GA
JUMPER

FUSE F

FRAME GROUND
AT AUX BATTERY
2/0

2/0 GA

THIRD BATTERY IS OPTIONAL

SHEET 2

BUSBAR 1

4/0 GA

FUSE D

FUSE E

1 GA

MAIN BAT

FUSE G

18 GA

WINCH
CUT OFF
RELAY N/O

BODY GROUND

FRAME GROUND

BODY GROUND
AT PASS SIDE
FENDER

2/0 GA

2/0 GA

ALL PRIMARY WIRE TO BE TXL INSULATION

FUSE G IS A 250 AMP MRBF FUSE AT BATTERY TERMINAL FOR SHORT CIRCUIT PROTECTION
BUSBAR 2 IS A BLUE SEA 2300 BUSS BAR FOR GROUNDING OF AUX CIRCUITS AT RELAY BOXES

FUSE D IS A 250 AMP MRBF FUSE AT BUSBAR FOR SHORT CIRCUIT PROTECTION

FUSE C IS A 175 AMP MRBF FUSE ON ACR LUG FOR SHORT PROTECTION.

FUSE E AND F ARE FOR SHORT PROTECTION. 500 AMPANL. PLACE IN BLUE SEA 5503 ANL FUSEHOLDER WITH COVER

* FUSE A AND B 10 AMP INLINE. FOR FIRE PROTECTION FROM INTERNAL
SHORTS IN RELAYS
* ALL 1 GAUGE AND LARGER WIRE IS TO BE SGX RATED INSULATION

* DIEHARD AUTOMOTIVE BATTERY , PLATINUM P-2 - GROUP SIZE 65

* WINCH CUT OFF RELAY ( WCR) IS A PAC-500
* BUSBAR 1 IS BLUE SEAS #2104 AND COVER 2708

2/0 GA

WARN 16.5Ti
WINCH

SEE SHEET 1

31 PIN
MOLEX XRC
BULKHEAD
CONNECTOR

ENGINE BLOCK

13

23

RED
BLUE

21

YELLOW

HOUSE LOADS (REPLACE THIS WIRE)

FUSE B

2/0 GA

4 GA

2/0 GA

4 GA

250 AMP
DB ELECTRIC
ALTERNATOR

MAIN POWER BUS
DISTRIBUTION DIAGRAM

* MILITARY BATTERY TERMINALS ON BOTH BATTERIES NAPA PART # 72822 FOR NEGATIVE 72823 FOR POSITIVE
* ALTERNATOR IS 250 AMP DB ELECTRICAL

2/0 GA

4/0
GA

BLUE SEA
7622 ACR

2005 EXCURSION 2011-12
MODIFICATIONS PROJECT


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