Application Case Multi cotes EN 10.06.14 (PDF)




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CEJ / tesa multigauging

With inductive probes

When sub-micron accuracy and
productivity are required...

Inductive probes cannot be beaten for quick, accurate
and repeatable multidimensional measurements. Comparative measurement determines the deviation of the
workpiece with respect to a calibration standard.
This technology has applications in the automotive, aeronautical Defence, Energy and machine-tool industries.
Probes are generally used for quality assurance in a laboratory setting and to check the dimensional tolerances of
finished parts in production.

PMI Gauging Systems
4. Service

Our trained staff performes preventive service, calibration,
control and repair for all solutions and components.

PLC

3. Custom Solutions

Over 10 probes including customized fixture + interface
+ software + Statistic Data + correction files for tool
compensation + PLC and Pneumatic solutions

Automatisation

Components & fixtures

2. Modular Solutions

Combination

From 4 to 10 probes equipped with a Modular Fixture
(standard or dedicated) + interfaces + Software

Evaluative built-up
Fixtures
Manually loaded

Basic Engineering

gre

eo
fC

for tool compensation

De

Service

om

pe
ten
ce
s

Correction files

Measuring
1D Probes
Transducers

Amplifiers
Fixture Accessories

Stands

Statistic Data

1. Standard Components

For basic applications composed of Probes +
stands + interfaces + amplifiers electronic
measuring units acquisition and measuring
software

1. Standard Components
Electronic Measuring Equipment for OEM, Key Accounts and Distributors
PMI Gauging System Division offer a large range of electronic & mechanical equipment that are specially designed for
multigauging devices, any other equipment for in-process inspection, as well as for high accuracy measurements in
laboratory.
1D Probes – stands – fixture accessories– interfaces – amplifiers electronic measuring units - acquisition software –
measuring software – Statistic data

Full 1D Probes range

Transducers & Amplifiers lines

Acquisition & Measuring
software

2. Modular Solutions
Flexible, Evaluative and Robust fixture of standard elements for building a dedicated inspection solution.
The widespread fixture system for the shop floor environment

Combifix

Combicheck

Combicheck - Units
Exemple of modular solutions
Horizontal modular system with catalog of standard components

COMBIFIX-Unit
Vertical modular system with catalog of standard components

UD
Universal Measuring Unit

3. Custom Solutions

PMI Gauging Systems

Overview

probing system

Application view

Diagram of measurement plan

Application Input shaft
The two identical fixtures are integrated in a manufacturing line,
each one supporting one soft turning machine. By using the SPC
functions in the measurement software in a feedback loop this
customer can maintain an extra stable manufacturing process.
Six different input shafts are presently manufactured in this line, it
is fully automatic and can run unmannered production for 24h/7d.
Operators are normally only handling the change to a new part and
restart after failure. The settings are handled by changing to the
measuring plate corresponding to the produced part from a set of
four plates. Together with selecting one of three adapted measuring
centers for the inside dimensions. All changes are supported from
the operator panel and confirmed by sensors to the program.

for this part. Typically changing to the adapted measuring plate
and the inside measuring unit will take less than 5 min.
When everything is set as expected it is possible to continue in
the program by zeroing all the measures. The operator must
manually load a master part with calibrated dimension into the
fixture. During all manual operation all movements are controlled
by a regular safety system with activation balls for the operator.

When setting the turning machines to new tools also the
measuring fixture must get the corresponding setup else the
loading will get blocked. The operator only needs to specify a part
number and gets guided by the panel to select necessary settings

After this the fixture can be switched to automatic mode and left
closed in the manufacturing cell. During the production cycle
finished parts are placed in the fixture by the loading gantry robot.
After measuring, all approved parts are moved to a pallet on the
conveyer track. The system now evaluated all dimension to the
tolerances in the program and the selected measurement deviation
will feedback control values to the manufacturing machines,
keeping the produced parts within its tolerances. All measured
data are stored in the program database for production evaluation.

Application view

Integration in production

4. Services Offerings
• Field Services: Skilled technician will come to your facilities
for Machine installation, calibration, training, maintenance,
repairs and retrofit.
• Repairs: Your Multi gauging equipment needs repairing, CEJ/
TESA will rapidly provide solutions whether your equipment
is under warranty or not. These include product repairs,
exchanges and retrofit.
• Warranty extensions are offered on demand.

• Product Support: Product application and technical
assistance, as well as documentation and tutorials are
available for Multigauging equipment equipment.
• Training: These include operations training at machine
installation; in-depth product applications training as on-site
and tailor-made trainings.
• Maintenance: For your peace of mind, CEJ/TESA proposes
preventive maintenance agreements to prolong the life and
ensure accuracy of your equipment.

www.tesagroup.com
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