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2010 FX Nytro .pdf


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FOREWORD
This Supplementary Service Manual has been prepared to introduce new service and new data for
the FX10Z, FX10RTRZ, FX10RTRSZ, FX10XTZ, FX10M53Z, FX10M53SZ, FX10M62SZ. For complete information, on service procedures, it is necessary to use this Supplementary Service Manual
together with following manual:
FX10X, FX10RTX, FX10RTRX, FX10RTRAX, FX10MTX,
FX10MTRX, FX10MTRAX SERVICE MANUAL:
8GL-28197-10 (LIT-12618-02-69)
FX10Y, FX10RTRY, FX10RTRSY, FX10XTY, FX10MTRY
SUPPLEMENTARY SERVICE MANUAL:
8GL-28197-11 (LIT-12618-02-80)

FX10Z, FX10RTRZ, FX10RTRSZ,
FX10XTZ, FX10M53Z, FX10M53SZ,
FX10M62SZ
SUPPLEMENTARY SERVICE MANUAL
©2009 by Yamaha Motor
Corporation, U.S.A.
1st Edition, May 2009
All rights reserved. Any reprinting or
unauthorized use without the written
permission of Yamaha Motor Corporation,
U.S.A. is expressly prohibited.
Printed in U.S.A.
P/N.LIT-12618-02-87

MAJOR SPECIFICATIONS
Model
Model code

FX10Z
8GL5

FX10RTRZ
8HB7

Catalogue name

FX Nytro

FX Nytro
R-TX

Class
Engine type
Cylinder
arrangement/
Displacement
Fuel system type

Rough Trail

FX10RTRSZ
8HK3

FX10XTZ
8HL3

FX10M53Z
8HAB

FX10M53SZ FX10M62SZ
8HU1
8HR1
FX Nytro
FX Nytro
FX Nytro
FX Nytro
FX Nytro
M-TX
M-TX
R-TX SE
X-TX
M-TX
SE 153
SE 162
Crossover
Mountain Performance
Liquid cooled 4-stroke, 12 valves

Backward-inclined parallel 3-cylinder/1,049 cm3
Electronic fuel injection
3,648 mm
(144 in)

3,072 mm
(121 in)

Track length

3,886 mm
4,115 mm
(153 in)
(162 in)
FXG1
FXG2
(double
(double wishbone)
wishbone)

FXG2
(double wishbone)

Front suspension

Front shock
absorber

C40 R14
aluminum
HPG with
reservoir
dual-clicker

FOX
FLOAT X
FOX FLOAT
with reservoir
(air shock)
dual-clicker
(air shock)

C40 R14
aluminum
HPG with
reservoir
dual-clicker

C40 R12.5
aluminum
HPG

Rear suspension

Dual Shock
CK

Dual Shock
Pro

Dual Shock
Pro 46

Dual Shock
CK 144

Pro
Mountain
CK 153

Front

C40 R14
aluminum
HPG

C40 R16
aluminum
HPG with
reservoir
dual clicker

C40 R16
aluminum
HPG with
reservoir
dual clicker

C40 R12.5
aluminum
HPG

C40 R12.5
aluminum
HPG

Rear

C40 R14
aluminum
HPG with
reservoir
compression clicker

C40 R16
aluminum
HPG dual
clicker

C46 R16
aluminum
HPG with
reservoir
3-way clicker

C40 R12.5
aluminum
HPG with
reservoir
compression clicker

C40 R12.5
aluminum
HPG with
FOX FLOAT 2 XV
reservoir
(air shock)
compression clicker
Lightweight plastic
wide saddleless mountain

Rear
shock
absorber

Ski type
Electric start
Reverse

Lightweight plastic saddleless
low keel
Standard
Standard

FOX FLOAT 2
(air shock)
Pro
Mountain
Air 153

Pro
Mountain
Air 162

FOX FLOAT 2
(air shock)

IMPORTANT
This manual was produced by the Yamaha Motor Company, Ltd. primarily for use by Yamaha dealers and their qualified mechanics. It is not possible to include all the knowledge of a mechanic in one
manual. Therefore, anyone who uses this book to perform maintenance and repairs on Yamaha
snowmobiles should have a basic understanding of mechanics and the techniques to repair these
types of snowmobiles. Repair and maintenance work attempted by anyone without this knowledge
is likely to render the snowmobile unsafe and unfit for use.
This model has been designed and manufactured to perform within certain specifications in regard
to performance and emissions. Proper service with the correct tools is necessary to ensure that the
snowmobile will operate as designed. If there is any question about a service procedure, it is imperative that you contact a Yamaha dealer for any service information changes that apply to this model.
This policy is intended to provide the customer with the most satisfaction from his snowmobile and
to conform to federal environmental quality objectives.
Yamaha Motor Company, Ltd. is continually striving to improve all of its models. Modifications and
significant changes in specifications or procedures will be forwarded to all authorized Yamaha dealers and will appear in future editions of this manual where applicable.
TIP
• This Service Manual contains information regarding periodic maintenance to the emission control
system.
Please read this material carefully.
• Designs and specifications are subject to change without notice.

IMPORTANT MANUAL INFORMATION
Particularly important information is distinguished in this manual by the following notations.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol
to avoid possible injury or death.

WARNING

A WARNING indicates a hazardous situation which, if not avoided,
could result in death or serious injury.

NOTICE

A NOTICE indicates special precautions that must be taken to avoid
damage to the snowmobile or other property.

TIP

A TIP provides key information to make procedures easier or clearer.

HOW TO USE THIS MANUAL
This manual is intended as a handy, easy-to-read reference book for the mechanic. Comprehensive
explanations of all installation, removal, disassembly, assembly, repair and check procedures are
laid out with the individual steps in sequential order.
The manual is divided into chapters. An abbreviation and symbol in the upper right corner of
each page indicate the current chapter.
Refer to “SYMBOLS”.
Each chapter is divided into sections. The current section title is shown at the top of each page,
except in Chapter 3 (“PERIODIC INSPECTION AND ADJUSTMENT”), where the sub-section
title(s) appears.
Sub-section titles appear in smaller print than the section title.
To help identify parts and clarify procedure steps, there are exploded diagrams at the start of
each removal and disassembly section.
Numbers are given in the order of the jobs in the exploded diagram. A number indicates a disassembly step.
Symbols indicate parts to be lubricated or replaced.
Refer to “SYMBOLS”.
A job instruction chart accompanies the exploded diagram, providing the order of jobs, names of
parts, notes in jobs, etc.
Jobs requiring more information (such as special tools and technical data) are described
sequentially.

ILLUSTRATED SYMBOLS
(Refer to the illustration)
Illustrated symbols
to
are designed as
thumb tabs to indicate the chapter’s number
and content.
General information
Periodic inspection and adjustment
Chassis
Power train
Engine
Cooling system
Fuel injection system
Electrical
Specifications

Illustrated symbols
to
are used to identify the specifications which appear.
Filling fluid
Lubricant
Tightening torque
Wear limit, clearance
Engine speed
Special tool
Electrical data (Ω, V, A)
Illustrated symbols
to
in the exploded
diagram indicate grade of lubricant and location of lubrication point.
Apply locking agent (LOCTITE®)
Apply Yamabond No. 5®
Apply engine oil
Apply gear oil
Apply molybdenum disulfide oil
Apply brake fluid
Apply wheel bearing grease
Apply low-temperature lithium-soap-based
grease
Apply molybdenum disulfide grease
Apply silicone grease
ESSO beacon 325 grease or Aeroshell
grease #7A
Use new one

CONTENTS
GENERAL INFORMATION
PERIODIC INSPECTION AND
ADJUSTMENT
CHASSIS
POWER TRAIN
ENGINE
COOLING SYSTEM
FUEL INJECTION SYSTEM
ELECTRICAL
SPECIFICATIONS

GEN
INFO

1

INSP
ADJ

2

CHAS

3

POWR
TR

4

ENG

5

COOL

6

FI

7

ELEC

8

SPEC

9


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