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SHU Process Manual .pdf


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KNPC

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A Subsidiary of Kuwait Petroleum Corporation

Kuwait National Petroleum Company

Shuaib a Refinery


Process Units Overview

September 2013
Prepared by:

Process Engineering Division

Reviewed by:

Ahmed Abdullah AI-Motawa

&

Hamad Mohd AI-Ajmi

Process Engi neer

Sr. Process Engineer

Approved by:


Walid Adeeb AI-Ghawas
Technical Services Manager

&


Mutlaq Rashed AI-Azmi
Deputy C.E.O. For Shuaiba Refainary

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KNPC
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A Subsidiary of Kuwait Petroleum Corporation

Kuwait National Petroleum Company

Shuaiba Refinery

Process Units Overview

Table Of Contents

Title

SECTION / PAGE


Shuaiba Refinery Overview . .

1/6

Shuaiba Refinery Organization ......... _ _._........

2/8

Shuaiba Refinery Configuration

3/10

Shuaiba Refinery Block Diagram

4/12

General Description Of Process Units _...

5/14

Detailed Description Of Process Units

..-

6/22

7----- - - - -Contents- - - - -- - .
· Crude Distillation (Unit - 06)

· Vacuum Unit (Unit - 06V)

· Foul Water Treating Section (Unit - 06F)

· Naphtha Fractionator (Unit - 09)


(Treating Units)

· Naphtha Unifiner (Unit - 10)

P-44


· Kerosene Unifiner (Unit - 11)

P-49


· L. Diesel Unifiner (Unit - 12)

P-54


· H. Diesel Unifiner (Unit - 13)

P-59


· Merox (Unit - 17)

P-64


· Isocracker (Unit - 68)
· Isomax (Unit - 08)
· H-Oil (Units - 07A & 07B)
· H-Oil Vacuum (Unit - 63)

(Sulfur Recovery Units)

· Sulfur Recovery (Units - 04 & 74)

P-95


. Tail Gas Treating (Unit - 75)

P-102


· U-35 Sulfur Degassing Facilities (Unit - 35)

P-109


Burgan Gas Treating (Unit - 01)


(Gas Treating Units)
(Reforming Unit)
(Hydrogen
Manufacturing Units)

• Amine Treating (Unit - 14)

· Aclel Gaa Removal Plant (Uiiiil~_
nlt iiiiiii8~1:========~
)

• Catalytic Reforming (Unit - 05)
· Hydrogen Production (Units-02E/02W/62)

· Hydrogen compression (Unit-03)

· Demineralizer (Unit-19)
· Boilers (Unit-20)
· Ammonical Water treating (Units 15 & 15C)

P-144
P- 148
P-152 & 157

· Cooling water system (Units 22 & 64)

P-161

· Sea cooling water (Unit-23)

P-164

· API Separator & IAF (Unit-24)

P-167

· Flare System (Unit-29)

P-171

· Flare Gas Recovery (Unit-29)

P-175

· Fuel Gas System (Unit-29)

P-182

· Instrument & Plant Air System (Unit-29)

P-185

· Inter Refinery Transfer Lines (Units -65)

P-189

· Offsite Facilities (Units-32 & 34)

P-192

· local Marketing(Truck loading & Pipe Line Transfer} (Unit-30)

P- 195

· Oil Pier (Units-33 & 38)

P-196

Section 1


SHUAIBA RE INERY OVERVIEW


Shuaiba Refinery _ _ _ _ _ __

_

_ _ _ _ _ __

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_ _ _ _ _ _ ==----- KNPC

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OVERVIEW
SHUAIBA REFINERY was commissioned in 1968 at 95,000 BBLS/D Crude oil
processing capacity.
In mid 60's
Shuaiba Refinery Process Units were designed with high level
technology and techniques available at that time. The refinery was capable to handle
relatively high sulfur heavy crude oils which necessitate special processing
technology.
SHUAIBA REFINERY is considered the world's first all-Hydrogen refinery with full
usage of Hydrogen gas manufactured from natural gas. In Process Units, Hydrogen
gas is effective in removing/reducing sulfur and nitrogen impurities from oil/gas
streams upgrading products quality to meet the required international products
specification. Refinery utilizes Hydro-cracking technology to convert heavy oils
producing high quality light products.

Shuaiba Refinery makes a wide range of products, i.e. Naphtha as raw material for
petrochemical industries, Gasoline for Internal Combustion Engines, Aviation Turbine
Kerosene for Jet planes, Diesel for engines and Fuel Oil for power plant or other
furnaces.

In 1975 Shuaiba Refinery was revamped to 180,000 BBLS/D Crude oil processing
capacity utilizing the most updated process technology in order to achieve the
needed products quality and maximize refinery profitability.
Presently SHUAIBA REFINERY is operating at 200,000 BBLS/D Crude Oil processing
on sustained basis.
The Refinery is dynamic and adding new plant facilities to improve performance and
comply with stringent products specifications and Environmental requirements
introduced at various stages.
In 2002 Flare gas Recovery Unit and in 2006 Tail gas Treating Unit were added to
enhance the environmental performance.
New Effluent Treatment Facility commissioned at Mina Abdulla Refinery in 2012 to
treat the Effluent from Shuaiba Refinery to meet KEPA regulations.

7
Process Units Overview 2013
Rev . 03

Section 2


SHUIIBI REfINER¥' ORGANllA 101U


SH.UAI.BA R·EFINERY ORGANIZAT·ION C.HART

DeED
SHU Refinery
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.....

------Manager

-----Manager

Quality Assurance

HSE

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