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Massmaterials.com .pdf

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MMR specializes in the practical application of Materials Testing, Materials Engineering,
Failure Analysis and Forensic Engineering.
Our Quality Assurance and Conformity Assessment Testing Services

Material Composition Analysis
Metallography & Metallurgical Analysis
Non-destructive Testing & Inspection
Physical & Mechanical Testing
Simulated Service Testing
Failure Analysis

Massachusetts Materials Research, Inc. is an employee owned (ESOP) Materials Testing,
Engineering and Consulting firm. We have been providing Professional Services since 1961,
and are part of the MMR Group, Inc.
The Group includes three divisions, each with its own staff and
laboratory to collectively serve diverse markets and locations.
We have extensive experience with metals and non-metals,
such as plastics, ceramics, and composites.
We provide services to the Medical Device Industry, Aerospace
Industry, Commercial Manufacturing Industries, the Defense
Department, Transportation and Automotive Industries,
Municipalities, Nuclear Industry, and Power Generation Industry.
We also provide Forensic Engineering, Materials Engineering, Consulting, and Expert
Witness Services to the Legal and Insurance professions as well.
Not only are our Experts versed in many aspects of Material Science and commercial
manufacturing processes, they are equally versed in the processes and procedures of
providing Legal Depositions and Professional Courtroom Testimony.

The failed components from a Hydropower Unit Bearing were submitted to MMR in order
to perform a root cause failure analysis. The bearing performed satisfactorily for an initial
period of 6 days, then, after a brief floating period it encountered a catastrophic failure within
6 hours of being placed back into service.
The damage pattern noted on the bearing components indicated that an external source led to
the failure. The rollers were welded to the inner race/cone; minimum damage was noted on
the outer race/cup; most of the cage was intact. After in-detail investigation, it was surmised
that the cage and rollers were stationary due to the external obstruction. The rotating cone
was spinning inside the stationary rollers generating significant friction and heat between
the two components which tempered the components causing plastic deformation and
eventually welding. The core experienced thermal expansion causing it to destroy the
interference fit thus allowing the cone to creep up and freeze on the shaft.

In the case of a dental anesthesia needle breaking off in a patients jaw, MMR was retained by
a Law Firm to provide technical support in the case.
Fractographic examination of the broken needle and metallurgical analysis of the of the
needle microstructure concluded that the failure was the result of bending fatigue which
occurred over a period of time.
Upon revealing this information to the parties involved, it was disclosed that the single use
needle had in fact been used for multiple anesthesia applications and the case was promptly

The Jeep® Climb was intended to simulate the Grand Cherokee driving up the side of the
building to get to a “Jeep® Only” parking space. To perform the feat, the vehicle was
mounted on a carriage and pulled up the side of the building along window washing platform
To fulfill a permit requirement the expected applied stresses had to be verified. To verify
that the calculated stresses were accurate, our engineers designed the fixturing and load-cell
configurations necessary to perform on-site proof load testing.
By using the window washing platform, and working with the building engineers & film
production personnel, our engineers descended the outside of the building and successfully
performed hydraulic mechanical testing of the tracks on the 13th and 19th floors.

Massachusetts Materials Research
P.O. Box 810
1500 Century Drive
West Boylston, MA 01583
Phone: 508-835-6262
Fax: 508-835-9025
Email: sales@massmaterials.com
Website: http://massmaterials.com

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