HIOKI IR4053 ENG (PDF)




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Title: INSULATION TESTER IR4053
Author: HIOKI

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For Photovoltaic Generation Systems

INSULATION TESTER IR4053
Field Measuring Instruments

Perform PV insulation resistance measurements

Safely, Accurately, Quickly
Safely and accurately measure PV insulation resistance even during the daytime
Built-in PV dedicated function, displays measurements in 4 seconds
Five ranges (50/125/250/500/1000V) built in for normal insulation resistance measurement
Built-in 1000 VDC voltage measurement for open voltage tests of PV systems that support 1000 V

2

Use the PV dedicated function
for accurate, safe measurements
in 4 seconds

Measurement not affected
by generating PV
The IR4053, which was designed
for PV, can accurately measure
insulation resistance without
being affected by the generating
PV.

Accurate and safe
measurement without
creating shorts
Normally, to accurately measure
the insulation resistance of
a generating PV, one needs to
short the measured circuit. That's
not necessary with the IR4053.
(Left figure: Short-circuit switch)

Displays measurement
in 4 seconds
The IR4053 displays the measured
value just 4 seconds after
starting measurement. After
the first display, the displayed
value is updated each second.
Comfortably carry out swift
measurements.

With voltage
measurement range

STEP 1

Turn off the isolator
Be sure to turn the isolator and the
output switch off before measurement.
*If there is a surge absorber attached to the
output switch input section, remove it prior to
testing.

STEP 2

STEP 3

Check the open
voltage and polarity

Measure between
P (+) and the earth

Place probes on P (+) and N (-) terminals to check
the open voltage and polarity.
If the polarity is incorrect, the display will light up in
red. You can also perform open voltage tests of PV
systems that support 1000 V.

Once you check the polarity, be sure to measure
the insulation resistance bet ween P (+) and
th e ear th fir s t . * If th ere i s a p r o b l em in t he
measurement value, do not measure between N
(-) and the earth. Proceed to STEP 5 and measure
between the earth and P again.

Flow of Measurement
First,

With normal insulation
resistance range

Pre-measurement Checks

*Apply output voltage that matches the PV to be measured.

Check for Problems in a Second

Easy Inspec

3

What are the problems with
conventional insulation testers?
Problems with conventional insulation testers and
the 2 measurement methods determined by recognized guidelines

Measurement that involve a short-circuit
PP

Measurement that does not involve a short-circuit

Junction
JunctionBox
Box

PP

NN

PV
PV

NN

Earth
Earth
Fault
Fault

Generated
Current
from
PVPV
Generated
Current
from

Measurement
Current
Measurement
Current
from
Insulation
Tester
from
Insulation
Tester

PV
PV
Earth
Earth

Earth
Earth

Problems when measuring with a conventional
insulation tester

Problems when measuring with a conventional
insulation tester

Can't accurately measure
the insulation resistance

Very dangerous
and complex

This is not as dangerous, but depending on the circuit
s t atus , t h e m ea s urem ent may b e af fe c te d by t h e
generating PV and may produce a result different from the
actual insulation resistance.

Safe, but not accurate

To accurately measure a generating PV, one needs to short
the measured circuit, which requires that a short-circuit
switch be separately installed. Short-circuiting will also
pose the danger of creating an arc. In addition, to minimize
hazards, it is recommended that the testing be conducted at
night.

Accurate, but not safe

With PVΩ function

PVΩ measurement result

Measurement when
there is a 0.4MΩ earth
fault between N and E

STEP 4

Measure between N (-)
and the earth
If there is no problem in the
measurement between the earth and
P (+), c ont inue on to m ea s ure t he
insulation resistance bet ween N (-)
and the earth. If there is a problem
in the measurement value, per form
measurement again in STEP 5.When
the voltage is detected, the IR4053 will
inform you of earth fault with a red flash.

ction

Junction
JunctionBox
Box

Measurement result for the
normal insulation resistance range

STEP 5

Measure with PVΩ function
Use the PVΩ function to accurately
measure the insulation resistance.
Because it is a PV dedicated function,
you can get accurate values that is
i m p o s s i b l e w i t h n o r m a l i n s u l at i o n
resistance measurement.

Measurement Done
in 4 Seconds

Accurate
Measurements

Functions useful
in the field

Comparator function
/ Red light

You can c ompare
m ea s ure m e nt s to a ny s et
va l ues . I f t h e res ul t d o es
not meet the set value, the
red light will warn of nonconformance.

Drop proof

The sturdy desi gn won' t
break even if dropped onto
concrete from 1 m, so you
can use it with peace of
mind.

Test lead with
remote switch

This allows you to apply
output voltage with the
switch in your hand, work
with a light, and see the
result of the c omparator
with an LED.

Specifications

Accuracy guaranteed for 1 year, Post-adjustment accuracy guaranteed for 1 year
Accuracy guarantee for temperature and humidity: 23°C±5°C (73°F ±9°F) and 90% rh or lower

Insulation resistance measurement
Output voltage (DC)

50 V

125 V

250 V

500 V

1000 V

Effective maximum indicated value

100 MΩ

250 MΩ

500 MΩ

2000 MΩ

4000 MΩ

1st effective measuring range [MΩ]

0.200 to 10.00

0.200 to 25.0

0.200 to 50.0

0.200 to 500

0.200 to 1000

501 to 2000

1010 to 4000

0.5 MΩ

1 MΩ

Accuracy

±4% rdg.

2nd effective measuring range [MΩ]

10.1 to 100.0

25.1 to 250

50.1 to 500

Accuracy

±8% rdg.

Other measuring range [MΩ]

0 to 0.199

Accuracy

±2% rdg. ±6 dgt.

Lower limit resistance value to maintain
nominal output voltage

0.05 MΩ

Voltage measurement
Range

DC V

4.2 V

Maximum
indicated value

42 V

4.200 V

42.00 V

420 V
420.0 V

1100 V

Accuracy

Output voltage (DC)

500 V

1000 V

Maximum indicated value

2000 MΩ

4000 MΩ

Measurement range [MΩ]

0.200 to 500

501 to 2000

0.200 to 1000

1010 to 4000

420 V

600 V

Accuracy

±8% rdg.

±4% rdg.

±8% rdg.

420.0 V

750 V

Other measuring
range [MΩ]

±4% rdg.

Range

Maximum
indicated value

0.25 MΩ

PVΩ measurement

1000 V

±1.3% rdg. ±4 dgt. (Ranges in excess of 1000 V are not guaranteed for accuracy.)

Accuracy
AC V

0.125 MΩ

±2.3% rdg. ±8 dgt. (Ranges in excess of 600 V are not guaranteed for accuracy.)

Functions

0 to 0.199
±2% rdg. ±6 dgt.

Accuracy

Basic specifications

Backlight

YES

Drop proof

On concrete: 1 m (3.28 ft)

Battery power indicator

YES

Auto power save

Turns off after approx.
10 minutes

Live circuit indicator

YES

Operating temperature
and humidity
Storage temperature and 
humidity
Maximum rated voltage
to earth
Dielectric strength
Degree of protection

Automatic electric
discharge

YES

Comparator

YES

Automatic DC/AC
detection

Power supply

YES

Power supply type

Standards

-10°C to 50°C (14 to 122°F), 90% rh or lower (non-condensing)
600 V AC/DC, Measurement category III, Anticipated transient overvoltage: 6000 V
7060 V AC, 50/60 Hz, Measurement terminals - electrical enclosure, 1 min
IP40 (EN60529)

JIS C1302 (Insulation resistance measurement), EN61326 (EMC), EN61557-1/-2

Continuous
operating time

Order Code: IR4053-10

0°C to 40°C (32 to 104°F), 90% rh or lower (non-condensing)

Dimensions and mass
AA alkaline batteries (LR6) ×4

Dimensions

Approx. 20 hours

Including TEST LEAD L9787

Mass

159W × 177H × 53D mm
(6.26”W × 6.97”H × 2.09”D)
Approx. 600 g (21.2 oz) (including
batteries, excluding test lead)

options

TEST LEAD L9787
TEST LEAD SET WITH
REMOTE SWITCH L9788-11
Bundled with Remote switch type
test lead L9788-10/ Earth lead,
alligator clip, 1.2 m (3.94 ft) length

[Other Accessories] N
 eck strap ×1, Instruction manual ×1
AA alkaline batteries (LR6) ×4

L9787 options

L9788-11 options

For checking breaker terminals
Attach to the L9787's red probe tip

Shared options

For checking breaker terminals
Attach to the L9788-10's red probe tip

8.0mm/Ø4.0mm

22mm/Ø3.7mm

Sleeve

65mm/Ø2.6mm

48mm/Ø2.6mm

Attaches to tip of the earth lead;
11 mm diameter.

Ø3.2mm
35mm

BREAKER PIN L9787-91

TEST LEAD WITH REMOTE
SWITCH L9788-10

BREAKER PIN L9788-92

TIP PIN L9788- 90

MAGNETIC ADAPTER 9804-02

Note: Company names and Product names appearing in this catalog are trademarks or registered trademarks of various companies.

HIOKI (Shanghai) SALES & TRADING CO., LTD.
TEL +86-21-63910090 FAX +86-21-63910360
http://www.hioki.cn / E-mail: info@hioki.com.cn

РАДАР - ОФИЦИАЛЬНЫЙ ДИЛЕР HIOKI

HIOKI INDIA PRIVATE LIMITED

TEL +91-124-6590210 FAX +91-124-6460113

HEADQUARTERS
E-mail: hioki@hioki.in
81 Koizumi, Ueda, Nagano, 386-1192, Japan
TEL +81-268-28-0562 FAX +81-268-28-0568
HIOKI SINGAPORE PTE. LTD.
http://www.hioki.com / E-mail: os-com@hioki.co.jp TEL +65-6634-7677 FAX +65-6634-7477
E-mail: info-sg@hioki.com.sg

HIOKI USA CORPORATION
HIOKI KOREA CO., LTD.
TEL +1-609-409-9109 FAX +1-609-409-9108
TEL +82-2-2183-8847 FAX +82-2-2183-3360
http://www.hiokiusa.com / E-mail: hioki@hiokiusa.com E-mail: info-kr@hioki.co.jp
All information correct as of June 22, 2015. All specifications are subject to change without notice.

РОССИЯ, 198152, Санкт-Петербург
Краснопутиловская ул., д.25
Тел./факс +7 (812) 600-48-89
Тел.: +7 (812) 375-32-44
www.radar1.ru
IR4053E3-56E
Printed in Japan
info@radar1.ru






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