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Telephone:
Fax:
VAT Registration No.:
Name:
Address:

DC
Street name St.
123

Tel - Private:
Tel - Business:
Tel - Mobile

911234567

Manufacturer:
Model:
Year:
Registration:
Mileage:
Job number:
Date

Notes

Opel/Vauxhall
Corsa
2009
40000

Specified value

Measured value

Tightening torques
Cylinder head instructions
Cylinder head
Renew bolts Yes
Stage 1

Tighten 25 Nm

Stage 2

Tighten 60°

Stage 3

Tighten 60°

Stage 4

Tighten 60°

Other engine tightening torques
Main bearings
312

Renew bolts/nuts Yes

Main bearings

Stage 1

Big end bearings

Renew bolts/nuts Yes

Big end bearings

Stage 1 13 Nm

Big end bearings

Stage 2 60°+15°

Oil pump to cylinder block
133

8 Nm

Sump bolts
Sump drain bolt

304

Flywheel/driveplate

311

Clutch pressure plate

3
109

10 Nm

Crankshaft pulley/damper centre bolt

150 Nm+45°+15°

Crankshaft pulley/damper bolts

8 Nm

Camshaft sprocket/gear
Camshaft carrier/cap

8 Nm

Camshaft/rocker cover

8 Nm

Inlet manifold to cylinder head

10 Nm

Exhaust manifold to cylinder head

22 Nm

Water pump

8 Nm

Spark plugs

25 Nm

Fuel rail

6 Nm

Crankshaft position (CKP) sensor/engine speed (RPM) sensor

8 Nm

Camshaft position (CMP) sensor

6 Nm

Engine coolant temperature (ECT) sensor

18 Nm

Knock sensor (KS)

20 Nm

Engine oil pressure switch

20 Nm

Chassis tightening torques
191

Front hub

70 Nm+60°+5°

191

Rear hub

280 Nm

187

Steering wheel

30 Nm

Manufacturer: Opel/Vauxhall
Engine code: Z12XEP

Model: Corsa-D 1,2
Output: 59 (80) 5600

Tuned for: R-Cat

Year: 2006-11

© Autodata Limited 2010
Valid forever. 05/02/2017
V8.500-    

305
3
3
282

377

Steering rack/box mounting

45 Nm+45°+15°

Steering track rod end

35 Nm

Brake disc to hub

Front 7 Nm

Brake caliper to carrier

Front 30 Nm

Brake caliper carrier to hub

Front 105 Nm

ABS sensor

Front 8 Nm

ABS sensor

Rear 8 Nm

Road wheels

110 Nm

Autodata Note 312
Main bearings
Use new bolts.
M6 = 10 Nm + 60° + 15°
M8 = 25 Nm + 60° + 15°
Autodata Note 133
Sump bolts
Sump to cylinder block = 10 Nm
Sump to transmission = 40 Nm.
Autodata Note 304
Flywheel/drive plate
Use new bolts and apply locking fluid. Tighten in the following stages:
1) 35 Nm
2) 30°
3) 15°
Autodata Note 311
Clutch pressure plate
M6 = 12 Nm
M7 = 15 Nm
M8 = 28 Nm
Autodata Note 3
Use new nuts/bolts.
Autodata Note 109
Camshaft sprocket
Use new bolts and tighten in the following stages:
1) 50 Nm
2) 60°.
Autodata Note 191
Use new nuts.
Autodata Note 187
Apply locking fluid.
Autodata Note 305

Manufacturer: Opel/Vauxhall
Engine code: Z12XEP

Model: Corsa-D 1,2
Output: 59 (80) 5600

Tuned for: R-Cat

Year: 2006-11

© Autodata Limited 2010
Valid forever. 05/02/2017
V8.500-    

Use new nuts/bolts and washers.
Autodata Note 282
Clean thread and use nuts/bolts with locking fluid.
Autodata Note 377
Road wheels
Lightly coat conical seat of bolt and mating surfaces between wheel centre hole and hub (use grease).
Do NOT lubricate bolt thread.

Tightening sequence

Manufacturer: Opel/Vauxhall
Engine code: Z12XEP

Model: Corsa-D 1,2
Output: 59 (80) 5600

Tuned for: R-Cat

Year: 2006-11

© Autodata Limited 2010
Valid forever. 05/02/2017
V8.500-    






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