Production Manual FINAL (PDF)
File information
Title: Microsoft Word - Production Manual FINAL.docx
This PDF 1.3 document has been generated by Word / Mac OS X 10.13 Quartz PDFContext, and has been sent on pdf-archive.com on 30/11/2017 at 06:17, from IP address 71.93.x.x.
The current document download page has been viewed 332 times.
File size: 330.97 MB (207 pages).
Privacy: public file
File preview
COASTLINE
KEEPER
Production Binder
Neal Gorris, Tyler Ubenhand, Ben Lakes, Cade Vallejo, Brydon Clark Kendra
Berning, Sergio Cois, Andrew Dieterle, Jordan Cook, Tyler Corell, Jake Smith,
Pedrom Mashaw, Vip Bhatnagar
Table of Contents
Team Mission & Vision Statement ……………………………………………………………..4
Production Plan ………………………………………………………………………………….5
Bill of Materials…………………………………………………………………………………5
Callout Diagram ………………………………………………………………………………..6
Solidworks Renderings …………………………………………………………………………7
Solidworks Drawings …………………………………………………………………………10
Production Gantt Chart ………………………………………………………………………23
Value Stream Map …………………………………………………………………………….24
Workflow Diagram ……………………………………………………………………………25
Time Studies …………………………………………………………………………………..26
Lists………………………………………………………………………………………………30
Equipment & Machinery……………………………………………………………………….30
Consumable Tooling…………………………………………………………………………....31
Nonconsumable Tooling ………………………………………………………………………32
Jigs, Fixtures, & Gauges………………………………………………………………………...34
Safety & PPE…………………………………………………………………………………...35
Work Instructions………………………...……………………………………………………...36
Waterjet Steel…………………………………………………………………………………..36
Deburring Steel Coastline & Vertical cutout …………………………………………………...43
Bending Vertical Steel Backplate ………………………………………………………………45
Bending Vertical Steel Backplate Tabs …………………………………………………………47
Welding Front Plate to Side Plate ……………………………………………………………....50
Sandblasting Coastline ………………………………………………………………………....54
Die Grinding Sandblasted Coastline……………………………………………………………58
Clear Coat of Sandblasted Coastline …………………………………………………………....60
J-B Welding the Magnets ………………………………………………………………………62
WaterJet Wooden Backplate & Shelves ………………………………………………………...65
Routing Wooden Shelves ……………………………………………………………………....72
Drilling for Wire Inlay …………………………………………………………………………75
Beveling Wooden Shelves with Chop Saw ……………………………………………………..77
Sanding Wooden Backplate & Shelves ………………………………………………………....79
Staining Wooden Backplate & Shelves …………………………………………………………81
Bending Trim …………………………………………………………………………………..85
Trim Attachment ………………………………………………………………………………87
Nailing Shelves to Wooden Backplate ………………………………………………………….89
Screwing Vertical Side Plate to Wooden Backplate ……………………………………………..91
Clear Coat of Coastline Keeper ………………………………………………………………...93
CNC Lathe of Keychains ………………………………………………………………………95
CNC Mill Engraving of Keychains ……………………………………………………………105
© 2017 Coastline Keeper
www.coastlinekeeper.com
P a g e | 2
Tumbling of Keychains ……………………………………………………………………….116
Keychain Assembly …………………………………………………………………………...118
Coastline Keeper Packaging Assembly ………………………………………………………..120
Team Documentation ………………………………………………………………………....123
Cross Training Matrix ………………………………………………………………………123
Hours Worked ……………………………………………………………………………...124
Testing & Analysis …………………………………………………………………………….125
MVB Analysis ………………………………………………………………………………125
Failure Modes & Effects Analysis (FMEA) …………………………………………………129
Break Even Analysis ……………………………………………………………………….. 131
Gauge Calibration & Validation ……………………………………………………………..133
Product Life Cycle & Destructive Testing …….……………………………………………..139
Lessons Learned …………………………………………………………………………….142
Art & Marketing ……………………………………………………………………………….147
Marketing and Sales Strategy ………………………………………………………………..147
Market Testing Data ………………………………………………………………………..150
Logo Designs ………………………………………………………………………………159
Keychain Designs …………………………………………………………………………..160
Engraving Designs …………………………………………………………………………161
Retail Packaging Design .…………………………………………………………………....162
Website Pages & Online Presence ………………………………………………....………..163
Glossary of Terms ……………………………………………………………………………..165
Misc. Assets ……………………………………………………………………………………168
Supplier Contingency Plan …………………………………………………………………..168
Process Contingency Plan …………………………………………………………………...170
Material Safety Data Sheets ………………………………………………………………….172
© 2017 Coastline Keeper
www.coastlinekeeper.com
P a g e | 3
Mission Statement:
Coastline Keeper exists to deliver high quality, attractive, decor-level storage solutions
that allow you to never lose your personal items inside your own home again.
Vision Statement:
Providing seamless convenience in a cluttered world.
© 2017 Coastline Keeper
www.coastlinekeeper.com
P a g e | 4
Production Plan
Bill of Materials
© 2017 Coastline Keeper
www.coastlinekeeper.com
P a g e | 5
Callout Diagram
© 2017 Coastline Keeper
www.coastlinekeeper.com
P a g e | 6
Solidworks Renderings
Rendering 1
© 2017 Coastline Keeper
www.coastlinekeeper.com
P a g e | 7
Rendering 2
© 2017 Coastline Keeper
www.coastlinekeeper.com
P a g e | 8
Rendering 3
© 2017 Coastline Keeper
www.coastlinekeeper.com
P a g e | 9
Download Production Manual FINAL
Production Manual FINAL.pdf (PDF, 330.97 MB)
Download PDF
Share this file on social networks
Link to this page
Permanent link
Use the permanent link to the download page to share your document on Facebook, Twitter, LinkedIn, or directly with a contact by e-Mail, Messenger, Whatsapp, Line..
Short link
Use the short link to share your document on Twitter or by text message (SMS)
HTML Code
Copy the following HTML code to share your document on a Website or Blog
QR Code to this page
This file has been shared publicly by a user of PDF Archive.
Document ID: 0000703158.