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Groove A076530E02 RH Bank LH Bank Timing Marks Timing Marks Timing Marks G036289E01 (b) Check that the timing marks of the camshaft timing gears are aligned with the timing marks of the bearing cap as shown in the illustration.
Date Notes Opel/Vauxhall Corsa 2009 40000 Specified value Measured value Tightening torques Cylinder head instructions Cylinder head Renew bolts Yes Stage 1 Tighten 25 Nm Stage 2 Tighten 60° Stage 3 Tighten 60° Stage 4 Tighten 60° Other engine tightening torques Main bearings 312 Renew bolts/nuts Yes Main bearings Stage 1 Big end bearings Renew bolts/nuts Yes Big end bearings Stage 1 13 Nm Big end bearings Stage 2 60°+15° Oil pump to cylinder block 133 8 Nm Sump bolts Sump drain bolt 304 Flywheel/driveplate 311 Clutch pressure plate 3 109 10 Nm Crankshaft pulley/damper centre bolt 150 Nm+45°+15° Crankshaft pulley/damper bolts 8 Nm Camshaft sprocket/gear Camshaft carrier/cap 8 Nm Camshaft/rocker cover 8 Nm Inlet manifold to cylinder head 10 Nm Exhaust manifold to cylinder head 22 Nm Water pump 8 Nm Spark plugs 25 Nm Fuel rail 6 Nm Crankshaft position (CKP) sensor/engine speed (RPM) sensor 8 Nm Camshaft position (CMP) sensor 6 Nm Engine coolant temperature (ECT) sensor 18 Nm Knock sensor (KS) 20 Nm Engine oil pressure switch 20 Nm Chassis tightening torques 191 Front hub 70 Nm+60°+5° 191 Rear hub 280 Nm 187 Steering wheel 30 Nm Manufacturer: Opel/Vauxhall Engine code: Z12XEP Model: Corsa-D 1,2 Output: 59 (80) 5600 Tuned for: R-Cat Year: 2006-11 © Autodata Limited 2010 Valid forever.
Dual Cam Phasing The camshafts of the LTG turbocharged engine have camshaft position sensors and camshaft position actuators that the ECM uses to accurately control the continuously variable intake and exhaust valve timing.
14 15 16 17 18 19 20 21 22 23 22 23 Description Guide, Push Lever Push Lever Component Driven Gear Component Lower Rocker Arm Shaft, Lower Rocker Arm O-Ring 18 x 2.5 Spring O-Ring 16.8 x 2.2 Camshaft Washer 15 Camshaft Washer 15 Qty 1 2 1 2 1 1 1 1 1 2 1 2 Ref.
Meanwhile camshaft inspected and noticed that have to change by new one.
engine speed 530 Nm 7,500 min-1 The new flat-six engine (9A2 evo) Fulfilment of legislation worldwide CO2 measures New engine mounts Engine mount bracket directly on cylinder head, cylinder head cover Valvetrain Four valves per cylinder technology with Vario Cam Plus technology Intake/exhaust stroke switchover Intake/exhaust camshaft adjuster Asymmetrical small stroke Reduced friction Optimised mixture formation Higher compression ratio Reduced number of vacuum consumers Crankcase Aluminium closed deck PTWA Fe-coated running surfaces Modular charging technology Biturbo (wastegate) with cast manifold, electric wastegate adjuster and recirculation air, encapsulated wastegate kinematics Petrol particulate filter (PPF) New turbochargers (catalytic converter heat optimisation) Optimised fuel system Electric exhaust flaps Oil circulation Integrated dry sump Fully-variable, optimised oil pump Fuel direct injection Central injector position Piezo injector (200 bar) One-piece cylinder head Cross-flow cooling Exhaust side downward
• Camshaft • Connecting rods • Crankshaft • Crankcase housing • Cylinder head covers (for OM457 and OM500) • Cylinder head gaskets • Cylinder heads • Cylinder liners • Nozzle holders (for OM457 and OM500) • Oil pump • Oil spray nozzles • Pistons • Timing case • Various small parts Vehicle and engine model series • Atego, Axor, Actros, Econic, Zetros, Unimog • Engine series:
port matched 2.8 intake manifold +1mm intake valves, +2mm exhaust valves Hartge .292 degree camshaft Hartge valve cover Hartge AFM (M535i) Hartge ECU (M535i) Hartge distributor (M535i) Auxiliary oil cooler Rising rate fuel regulator Hartge header front &
replace engine (Need motor replacement) Cost Deferred Approved X $475.70 $0.00 X $4,370.00 20 Original Customer Requests replace radiator 4.0 (found vehicle has no coolant in engine top tank leaking on radiator) Status Fail Subtotal Cost Deferred Approved Deferred Approved $944.98 $5,790.68 Inspection Recommendations Status Cost Replace oil pump gasket (Found engine oil leak) Fail $1,529.05 Ethanol Treatment (Based on manufacture standards regarding time and/or mileage of the vehicle and after checking available service history at our dealership, we recommend the following:) Fail $25.95 Perform power steering fluid exchange service (Based on manufacture standards regarding time and/or mileage of the vehicle and after checking available service history at our dealership, we recommend the following:) Fail $149.95 See AI-2 Perform power steering system fluid exchange service (Found power steering fluid is excessively discolored) Fail $149.95 See AI-2 Perform brake system fluid exchange (Found brake fluid is excessively discolored) Fail $169.95 See AI-4 Perform alignment (Found steering component(s) excessively worn) Fail $94.95 See AI-6 Perform four wheel alignment (Found strut mount(s) loose/worn/noisy) Fail $94.95 See AI-6 Replace cabin air filter (Found cabin air filter excessively dirty) Fail $65.95 See AI-15 Change engine oil and filter (Found engine oil excessively discolored/dirty) Fail $40.41 See AI-18 Replace rear wiper blade insert (Found windshield wiper blade(s) worn) Fail $15.00 See AI-19 Replace side engine mount (Found broken engine mount) Fail $270.55 See AI-25 Replace front engine mount (Found broken engine mount) Fail $578.47 See AI-25 Diagnose excessive coolant loss (Found coolant contaminated) Fail $165.85 See AI-32 Replace water pump (Found engine coolant leak) Fail $1,080.66 See AI-32 Diagnose check engine light (Found instrument cluster warning light illuminated) Fail $29.95 See AI-36 Replace spark plugs (Based on manufacture standards regarding time and/or mileage of the vehicle and after checking available service history at our dealership, we recommend the following:) Fail $309.00 See AI-37 Replace left outer tie-rod end (Found steering component(s) excessively worn) Fail $266.58 See AI-39 Replace rack and pinion assembly (Found steering component(s) excessively worn, Found steering system leak) Fail $1,627.07 See AI-52 21 Inspection Recommendations Status Cost Deferred Approved Perform 90000 mile service (Based on manufacture standards regarding time and/or mileage of the vehicle and after checking available service history at our dealership, we recommend the following:) Fail $823.00 See AI-54 Replace camshaft seal (Found engine oil leak) Fail $242.36 See AI-55 Replace both rear shock absorbers (Found shock(s)/strut(s) leaking) Fail $697.42 See AI-57 Replace both front struts (Found strut mount(s) loose/worn/noisy) Fail $1,085.70 See AI-72 Replace air filter (Found air filter excessively dirty) Fail $55.95 See AI-76 Replace both front sway-bar links (Found sway-bar bushing(s) excessively worn) Fail $302.80 See AI-78 Replace front sway-bar bushings (Found sway-bar bushing(s) excessively worn) Fail $311.30 See AI-78 Replace right front CV axle (Found CV joint(s) noisy/worn) Fail $630.30 See AI-83 Replace left front CV axle (Found CV joint(s) noisy/worn) Fail $630.30 See AI-83 Replace power steering pump (Found steering component(s) excessively worn, Found steering system leak) Fail $775.97 See AI-84 Replace power steering belt (Found belt(s) excessively glazed) Fail $95.18 See AI-87 Replace serpentine belt (Found belt(s) excessively glazed) Fail $124.23 See AI-87 Replace both valve cover gaskets (Found engine oil leak) Fail $745.48 See AI-91 Diagnose excessively low/contaminated/burnt transmission fluid (Found transmission fluid is excessively discolored) Fail $109.95 See AI-98 Replace crankcase rear main seal (Found engine oil leak) Fail $1,493.84 See AI-100 Replace radiator (Found engine coolant leak) Fail $1,063.96 See AI-145 Perform transmission fluid exchange service (Based on manufacture standards regarding time and/or mileage of the vehicle and after checking available service history at our dealership, we recommend the following:) Fail $127.95 See AI-158 Replace positive battery cable (Found battery cable/terminal excessively corroded) Fail $315.15 See AI-159 Replace hood struts (Found hood strut(s) won't support hood) Fail $205.95 See AI-198 Replace timing belt and water pump (Based on manufacture standards regarding time and/or mileage of the vehicle and after checking available service history at our dealership, we recommend the following:) Fail $1,491.97 See AI-208 Subtotal $17,993.00 Totals, Taxes and Fees Estimate Subtotal Cost $23,783.68 Deferred $0.00 Approved $0.00 Shop Fee $1,740.00 $0.00 Tax $1,786.66 $0.00 22 Totals, Taxes and Fees Estimate Total For "See AI-"
Engine recently remove to replace and update all consumable and wearable components Water Pump –metal impellor type Cam Belt 7/9/15 Alternator/ air con belt New alternator/ air con tensioner fitted New thermostat Power Steering Pump New gaskets o Rocker cover gaskets plus bolt rubbers o Intake manifold o Exhaust, turbo, wastegate New Fluids o Fuchs Titan Race Pro S 5W-40 Ester Fully Synthetic o Fram oil filter o Pass fluid o Toyota red for both cooling systems Alternator fixing points repaired Camshaft seals replaced Stainless rocker bolt set Numerous parts re painted and re fitted Crash beam de rusted and refurbished Most old clips replaced with new jubilees Stoney Racing silicone hose kit fitted Stoney Racing silicone cooling hoses fitted Engine degrease carried out Throttle body coolant lines repaired Distributor shaft O ring seal replaced New spark plugs 7/9/15 New rotor arm Knock sensor wiring repaired from incorrect state Ignition timing tested and set Engine light comes on and off for charge cooler fluid level despite not loosing fluid.
n Camshaft design and material in the all-new roller-finger follower valvetrain helps save up to 4 pounds of weight.
4______ Verify the camshaft has been updated according to the TSB.
This auto-population will center the fuel injection event around the camshaft intake lobe centerline.