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ABSTRACT Throughout the Winter 2015 semester, students in ME 250, a sophomorelevel course offered at the University of Michigan, worked in teams to create a remote controlled machine, known as a Robotic Machine Player (RMP). In ME 250, the main goal of each team is to win a game designed by the instructors of the course, formally known as MBall. Each lab section works together and forms a “squad” consisting of four teams that collaborate on strategy, designating each RMP’s roles in working for the squad’s success. This report serves as an overview of the design process our team underwent throughout the semester in order to design, analyze, and manufacture our RMP. The report begins with a summary of the constraints encountered this semester with a brief description of the MBall competition rules and the organization of the ME 250 course. A breakdown of the entire design process will be given, involving the development of team and squad strategies, collaboration, and selection. An analysis of the advantages and disadvantages of our squad’s strategy will be stated, with our team’s specific role accentuated. After our design problem and constraints have been defined and the role of our RMP is understood, this report will describe the numerical and functional requirements our team assigned to our RMP. In addition, three preliminary concepts, illustrations, and detailed descriptions will be shown. Our team went through a significant process to choose a design that would meet our requirements. We extensively used computeraided design (CAD) to show dimensions, functionality, and other important features while developing the final RMP design. This report highlights specific analyses taken to confirm the functionality of our final conceptual design. We calculated a static analysis on components of our RMP, a motor analysis for all three motors used to power our RMP, and a torqueload analysis on our most critical module (MCM). The report will list modifications to our design made before manufacturing as a result of these calculations. After the analysis portion, this report will discuss the issues, difficulties, and changes made during the manufacturing processes. To check functionality before the competition, preliminary tests were done, resulting changes to our design will be described in detail. Also included will be engineering drawings for every manufactured part of our RMP and a bill of materials. A summary of the entire design, build, and test processes for our RMP is highlighted in this report, along with a critique of our final design. An analysis of the advantages and disadvantages of the design, its performance in the MBall competition, the outcome of the competition, and an overview of the entire semester will also be emphasized. 2.
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