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Technical Submittal for
Ductile Iron (DI) Pipe

RASHMI METALIKS LIMITED
“DRIVE TOWARDS A BETTER INDIA”

H ead

Index Of Documents

S. No

Page No.

1

Rashmi Metaliks Limited -- Profile

2

2

Milestone

7

3

Group Product Range

9

4

Infrastructure

11

5

Certificate of Incorporation

14

6

Factory Licence

17

7

Pollution Control Certificate

19

8

Product Conformity Certificate - ISO 2531 / BS EN 545 / BS EN 598

21

9

ISO 9001:2008 / ISO 14001:2004 / OHSAS 18001:2007

30

10

Pipe Profile / Technical Specification

34

11

Manufacturing Process Flow Chart with Quality Checks Parameter

37

12

Quality Assurance Plan (STD) -- BS EN 545:2006

41

13

Quality Assurance Plan (STD) -- BS EN 545:2010

47

14

Quality Assurance Plan (STD) -- ISO 2531:1998

52

15

Quality Assurance Plan (STD) -- ISO 2531:2009

57

16

Quality Assurance Plan (STD) -- BSEN 598:2007

62

17

WRAS - Blast Furnance Cement

68

18

WRAS - Ordinary Portland Cement

71

19

WRAS - Sulphate Resistant Cement

74

20

WRAS - Bitumen

77

21

WRAS - Blue Epoxy

79

22

WRAS - EPDM Gasket

81

23

WRAS - Lubricant

83

24

Water Authority Approvals

85

25

Performance Certificates

90

26

Inspection Report

126

27

Experience List Of Rashmi Metaliks Limited

160

1

Rashmi Metaliks Limited -- Profile

2

We, Rashmi Metaliks Ltd (RML) is a part of Rashmi Group having interest
in DI Pipes, Minerals, TMT Bars, Pig Iron, Wire Rods, MS Billets, Sponge Iron and
Cement. The group has been addressing the entire value chain from mining to finished
goods since last 30 years. The group is amongst the most solvent conglomerates in
East India with group turnover USD 385 Million/ annum and having integrated
factories at Jhargram and Kharagpur (India). The integrated business synergies along
with strategic geographical and logistic advantages like captive Railway sidings allow
Rashmi to obtain economies of scale with cost leadership.
The current production capacity of Rashmi Metaliks Limited is 250,000 MT/annum
with an additional capacity of 150,000 MT/annum getting commissioned by April’17.
Rashmi Metaliks Ltd is an ISO 9001:2008, OHSAS 18001 & ISO 14001:2004
certified company and have product compliance certifications, by Bureau Veritas Italy
and DNV, for manufacture of DI Pipes from DN 80 to DN 1000 as per BS EN 545,
ISO 2531 & BSEN 598 with all class (“C-Class” , “K-Class” & “PP Class”) of pipes.
RML have the full range of in house testing facilities, type test facilities and lab and
can offer Cement mortar lined pipes of various kind ( OPC, BFSC, SRC & HAC) and
coating of metallic zinc with a finishing layer of Bitumen/Epoxy (as per customer’s
requirement).
Rashmi Pipes have been accepted both in India and outside India, and below is the list
of customers those who have satisfactory used “Rashmi’ pipes.
State of Jammu & Kashmir (India):• PHED, Jammu
• PHED, Srinagar
State of Himachal Pradesh (India):• Irrigation & Flood Control Department (Through Contractors)
State of Punjab (India):
• Punjab Water Supply & Sewerage Board (Through Contractors)
State




of Delhi (India):Delhi Jal Board (Through Contractor)
New Delhi Municipal Corporation (Through Contractor)
Delhi Development Authority (Through Contractor)

3

State of Haryana (India):• Director of Supplies & Disposals, Haryana
• Haryana State Industrial & Infrastructure Development Corporation Ltd.,
Haryana
• PHED, Haryana
• Haryana Urban Development Authority
• Haryana State Roads And Bridges Development Corporation Ltd.
State of Uttar Pradesh (India):• Uttar Pradesh Jal Nigam
State





of Rajasthan (India):PHED, Rajasthan
RIICO (Through Contractors)
Jaipur Development Authority (Through Contractors)
Urban Improvement Trust (Through Contractors)

State





of Madhya Pradesh (India):Madhya Pradesh Laghu Udyog Nigam Limited, Bhopal
Bhopal Municipal Corporation (Through Contractors)
Gwalior Municipal Corporation (Through Contractors)
PHED Dept., Madhya Pradesh (Through Contractors)

State




of Gujarat (India):Ahmedabad Municipal Corporation
Surat Municipal Corporation (Bid under evaluation)
Gujarat Water Supply & Sewerage Board (Through Contractors)

State








of Maharashtra (India):Mumbai Municipal Corporation (Through Contractor)
Pune Municipal Corporation (Through Contractor)
Nagar Palika Nigam, Mumbai (Through Contractor)
Pimpri Chinchwad Municipal Corporation (Through Contractor)
Indapur Municipal Corporation (Through Contractor)
Dahanu Municipal Corporation (Through Contractor)
Hingoli Municipal Corporation (Through Contractor)

State of Jharkhand (India):• Drinking Water Supply & Sanitation Department, Jharkhand (Through
Contractors)
State of Bihar (India):• Bihar Urban Infrastructure Development Corporation (Through Contractors)
• PHED, Bihar (Through Contractors)
State





of Chhattisgarh (India):PHED, Chhattisgarh (Through Contractors)
Raipur Municipal Corporation (Through Contractors)
Rajnandgaon Municipal Corporation (Through Contractors)
Ambikapur Municipal Council (Through Contractors)

4

State of Odisha (India):•


PHE , Odisha
Rural Water Supply & Sewerage Division, Govt. of Odisha (Through
Contractors)

State
















of West Bengal (India) :Kolkata Metropolitan Development Authority
Purulia Municipality
Raghunathpur Municipality
Haldia Port Trust
IIT Kharagpur
Suri Municipality
Uttarpara-Kotrang Municipality
North Barrackpore Municipality
Basishat Municipality
South Dum Dum Municipality
Egra Municipality
Dankuni Municipality
Barrackpore Municipality
Balurghat Municipality
Hooghly-Chinsurah Municipality

State




of Andhra Pradesh (India):Hyderabad Metropolitan Water Supply & Sewerage Board, Hyderabad
Rural Water Supply & Sanitation Dept., Govt. of A.P. (Through Contractor)
Panchayet Raj Health Engineering Department, Govt. of A.P. (Through
Contractor)

State of Karnataka (India):• Karnataka Urban Water Supply & Drainage Board, Karnataka (Through
Contractor)
• Karnataka Rural Water Supply & Sanitation Department, Karnataka (Through
Contractor)
State of Tamilnadu (India):• Tamilnadu Water Supply & Drainage Board (Through Contractor)
• Chennai Metropolitan Water Supply & Sewerage Board
State of Kerala (India):• Kerala Water Authority (Through Contractor)

5

INTERNATIONAL PRESENCE:•











ALGERIA
BANGLADESH
BHUTAN
LEBANON
NEPAL
REUNION ISLANDS
SEYCHELLES
SPAIN
SRI LANKA
SYRIA
TANZANIA

We are having below mentioned certificate / documents for our make Ductile Iron
Pipes;


















"C" Value Test Certificate
BIS Licence
Certificate of Ministry of Commerce & Industry
DGS&D Registration
Factory Licence
Incorporation Certificate
ISO 14001:2004
ISO 9001:2008
Joint Leak Tightness Certificate
OHSAS 18001:2007
Performance Certificates from various Govt. Departments
Pollution Control Board Certificate
Product Approval from various Govt. Departments
Product Conformity Certificate – BSEN 545 / ISO 2531 / BSEN 598
Type Test Report by Bureau Veritas
WRAS Certificate for - Epoxy, Bitumen, Gaskets, Lubricant
WRAS Certificate for – OPC, SRC, BFSC

We assure to supply the best quality Ductile Iron Pipes
with guaranteed fast delivery at the most competitive
prices to serve our valued customers in all respect.
=========================================
=======================
========

6

Milestones

7

Rashmi Metaliks Limited: Growth Path

Incorporation of
Rashmi Metaliks
Limited

2004

•Blast Furnace
•Gokulpur Railway Siding
•Iron Ore Crusher

2006

2007

Barbil railway Siding

2009

Sinter Plant

•Steel Melting Shop
•Rolling Mill

2010

Pellet Plant 0.6 MTPA
Line - I

2011

Ductile Iron
(DI)
Pipe Plant

2012

DRI Unit (100TDP *2)
Captive Power Plant

2013

DRI Unit (100TDP
*4)
Captive Power Plant

2014

2015

Pellet Plant 0.6
MTPA Line – II

8


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