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2011 Nissan Xterra Service Repair Manual .pdf



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QUICK REFERENCE INDEX
Edition: August 2010
A GENERAL INFORMATION
Revision: March 2012
Publication No. SM1E-1N50U1 B ENGINE

GI
EM
LU
CO
EC
FL
EX
STR
ACC

General Information
Engine Mechanical
Engine Lubrication System
Engine Cooling System
Engine Control System
Fuel System
Exhaust System
Starting System
Accelerator Control System

CL
TM
DLN
FAX
RAX
FSU
RSU

Clutch
Transaxle & Transmission
Driveline
Front Axle
Rear Axle
Front Suspension
Rear Suspension

WT
BR
PB
BRC
ST

Road Wheels & Tires
Brake System
Parking Brake System
Brake Control System
Steering System

C HYBRID
D TRANSMISSION & DRIVELINE

E SUSPENSION

F BRAKES

G STEERING
H RESTRAINTS

Seat Belt

SR
SRC
VTL
HA
HAC
INT
IP
SE

SRS Airbag
SRS Airbag Control System
Ventilation System
Heater & Air Conditioning System
Heater & Air Conditioning Control System
Interior
Instrument Panel
Seat

DLK
SEC
GW
PWC

Door & Lock
Security Control System
Glass & Window System
Power Window Control System

N DRIVER INFORMATION &
MULTIMEDIA

EXT
BRM
MIR
EXL
INL
WW
DEF
HRN
PWO
BCS
LAN
PCS
CHG
PG
MWI
WCS

Exterior
Body Repair Manual
Mirrors
Exterior Lighting System
Interior Lighting System
Wiper & Washer
Defogger
Horn
Power Outlet
Body Control System
LAN System
Power Control System
Charging System
Power Supply, Ground & Circuit Elements
Meter, Warning Lamp & Indicator
Warning Chime System

O CRUISE CONTROL
P MAINTENANCE

AV
CCS
MA

Audio, Visual & Navigation System
Cruise Control System
Maintenance

I

VENTILATION, HEATER &
AIR CONDITIONER

J BODY INTERIOR

K BODY EXTERIOR,
DOORS, ROOF & VEHICLE
SECURITY

L DRIVER CONTROLS

All rights reserved. No part
of this Service Manual may
be reproduced or stored in a
retrieval system, or transmitted in any form, or by any
means, electronic, mechanical, photo-copying, recording or otherwise, without the
prior written permission of
Nissan North America, Inc.

SB

M ELECTRICAL & POWER
CONTROL

A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P

FOREWORD
This manual contains maintenance and repair procedure for the 2011
NISSAN XTERRA.
In order to assure your safety and the efficient functioning of the vehicle,
this manual should be read thoroughly. It is especially important that the
PRECAUTIONS in the GI section be completely understood before starting
any repair task.
All information in this manual is based on the latest product information
at the time of publication. The right is reserved to make changes in specifications and methods at any time without notice.

IMPORTANT SAFETY NOTICE
The proper performance of service is essential for both the safety of
the technician and the efficient functioning of the vehicle.
The service methods in this Service Manual are described in such a
manner that the service may be performed safely and accurately.
Service varies with the procedures used, the skills of the technician
and the tools and parts available. Accordingly, anyone using service
procedures, tools or parts which are not specifically recommended
by NISSAN must first be completely satisfied that neither personal
safety nor the vehicle’s safety will be jeopardized by the service
method selected.

QUICK REFERENCE CHART: XTERRA
2011

QUICK REFERENCE CHART: XTERRA
Engine Tune-up Data

INFOID:0000000006841957

GENERAL SPECIFICATIONS
Cylinder arrangement

V-6

3

3,954 (241.30)

Displacement cm (cu in)
Bore and stroke

95.5 × 92.0 (3.76 × 3.622)

mm (in)

Valve arrangement

DOHC

Firing order

1-2-3-4-5-6

Number of piston rings

Compression

2

Oil

1

Number of main bearings

4

Compression ratio

9.7

Compression pressure
kPa (kg/cm2, psi)/300 rpm

Standard

1,275 (13.0, 185)

Minimum

981 (10.0, 142)

Differential limit between cylinders

98 (1.0, 14)

Cylinder number

SEM713A

Valve timing
(Intake valve timing control - “OFF”)

PBIC0187E

Unit: degree
a

b

c

d

e

f

244

240

−4

64

6

58

DRIVE BELT
Tension of drive belts

Auto adjustment by auto tensioner

QUICK REFERENCE CHART: XTERRA
2011

SPARK PLUG
Make

NGK

Standard type*

DILFR5A-11

Gap (nominal)

1.1 mm (0.043 in)

*: Always check with the Parts Department for the latest parts information

Front Wheel Alignment (Unladen*1)*6
Drive type

Camber
Degree minute (decimal degree)

2WD

4WD

Minimum

-0° 30′ (-0.50°)

-0° 15′ (-0.25°)

Nominal

0° 15′ (0.25°)

0° 30′ (0.50°)

Maximum

1° 0′ (1.00°)

1° 15′ (1.25°)

0° 45′ (0.75°) or less

0° 45′ (0.75°) or less

Minimum

2° 15′ (2.25°)

2° 0′ (2.00°)

Nominal

3° 0′ (3.00°)

2° 45′ (2.75°)

Maximum

3° 45′ (3.75°)

3° 30′ (3.50°)

0° 45′ (0.75°) or less

0° 45′ (0.75°) or less

13° 0′ (13.00°)

12° 45′ (12.75°)

Cross camber

Caster
Degree minute (decimal degree)

Cross caster
Kingpin inclination
Degree minute (decimal degree)

INFOID:0000000006841947

Nominal

SFA234AC

Distance (A − B)
Total toe-in
Angle (left wheel or right wheel)
Degree minute (decimal degree)

Minimum

2.1 mm (0.08 in)

2.1 mm (0.08 in)

Nominal

3.1 mm (0.12 in)

3.1 mm (0.12 in)

Maximum

4.1 mm (0.16 in)

4.1 mm (0.16 in)

Minimum

0° 5′ (0.08°)

0° 5′ (0.08°)

Nominal

0° 7′ (0.12°)

0° 7′ (0.12°)

Maximum

0° 9′ (0.15°)

0° 9′ (0.15°)

Inside
Degree minute (Decimal degree)

*2

33° 26′ – 35° 26′
(33.43° – 35.43°)

33° 40′ – 35° 40′ *4
(33.67° – 35.67°)

Outside
Degree minute (Decimal degree)

29° 22′ – 31° 22′ *3
(29.37° – 31.37°)

29° 54′ – 31° 54′ *5
(29.90° – 31.90°)

Wheel turning angle (full turn)

*1: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
*2: Target value 35° 26′ (35.43°)
*3: Target value 31° 22′ (31.37°)
*4: Target value 35° 40′ (35.67°)
*5: Target value 31° 54′ (31.90°)
*6: Some vehicles may be equipped with straight (non-adjustable) lower link bolts and washers. In order to adjust camber and caster on
these vehicles, first replace the lower link bolts and washers with adjustable (cam) bolts and washers.

QUICK REFERENCE CHART: XTERRA
2011

Rear Suspension Specifications

INFOID:0000000006841945

Suspension type

Rigid axle with semi-elliptic leaf springs

Shock absorber type

Double-acting hydraulic

Wheelarch Height (Unladen*1)

INFOID:0000000006841946

Unit: mm (in)

LEIA0085E

Engine type

VQ40DE

Drive type

2WD

Tire size

4WD

P265/70R16

P265/70R16

P265/75R16

P265/65R17

Front wheelarch height (Hf)

839
(33.03)

858
(33.78)

870
(34.25)

859
(33.82)

Rear wheelarch height (Hr)

872
(34.33)

892
(35.12)

904
(35.59)

892
(35.12)

*1: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.

Brake Specifications

INFOID:0000000006841944

Unit: mm (in)

Front brake

Brake model
Rotor outer diameter × thickness

Rear brake

CLZ33VB
296 × 28 (11.654 × 1.102)

Pad length x width x thickness

140 x 50.5 x 10.0 (5.512 x 1.988 x 0.394)

Cylinder bore diameter (each)

46.4 (1.83)

Brake model
Rotor outer diameter × thickness
Pad length × width × thickness
Cylinder bore diameter

Control valve

Valve model

Brake booster

Booster model
Diaphragm diameter

CLZ14VA
286 × 18 (11.260 × 0.709)
87.6 × 34 × 11.0 (3.449 × 1.339 × 0.433)
38.1 (1.50)
Electric brake force distribution
C215T
215 (8.465)

QUICK REFERENCE CHART: XTERRA
2011

Brake Pedal

INFOID:0000000006841943

Unit: mm (in)

AWFIA0557ZZ

Pedal free height (H)

M/T

174.7 (6.88)

A/T

182.1 (7.17)

Pedal full stroke (S)

153 (6.02)

Clearance between pedal stopper and threaded end of stop lamp switch (C1) and ASCD cancel switch
(C2)

0.74 - 1.96 (0.029 - 0.077)

Front Disc Brake

INFOID:0000000006841942

Unit: mm (in)

Brake model
Brake pad

Disc rotor

CLZ33VB
Standard thickness (new)

10.0 (0.394)

Repair limit thickness

2.0 (0.079)

Standard thickness (new)

28.0 (1.102)

Repair limit thickness

26.0 (1.024)

Maximum uneven wear (measured at 8 positions)

0.015 (0.0006)

Runout limit (with it attached to the vehicle)

0.05 (0.0020)

Rear Disc Brake

INFOID:0000000006841941

Unit: mm (in)

Brake model
Brake pad

Disc rotor

CLZ14VA
Standard thickness (new)

11.0 (0.433)

Repair limit thickness

2.0 (0.079)

Standard thickness (new)

18.0 (0.709)

Repair limit thickness

16.0 (0.630)

Maximum uneven wear (measured at 8 positions)

0.015 (0.0006)

Runout limit (with it attached to the vehicle)

0.05 (0.0020)

QUICK REFERENCE CHART: XTERRA
2011

Fluids and Lubricants

INFOID:0000000006841940

Capacity (Approximate)

Description

Metric

US measure

Imp measure

80

21-1/8 gal

17-5/8 gal

5.1

5-3/8 qt

4-1/2 qt

4.8

5-1/8 qt

4-1/4 qt

Dry engine (engine overhaul)

6.3

6-5/8 qt

5-1/2 qt

Cooling system
(with reservoir at “MAX” level)

10.2

10-3/4 qt

9 qt

Automatic transmission fluid (ATF)

10.3

10-7/8 qt

9-1/8 qt

4WD

4.18

4-3/8 qt

3-5/8 qt

C200

1.6

3-3/8 pt

2-7/8 pt

M226

2.01

4-1/4 pt

3-1/2 pt

TX15B

2.0

2-1/8 qt

1-3/4 qt

R180A

0.85

1-3/4 pt

1-1/2 pt

1.0

2-1/8 pt

1-3/4 pt

Fuel
Engine oil
Drain and refill

With oil filter change
Without oil filter change

Manual transmission (MT)
Rear final drive oil
Transfer fluid
Front final drive oil
Power steering fluid (PSF)
Brake and clutch fluid







Multi-purpose grease







1-1/4 gal

1 gal

1.54 ± 0.11 lb

1.54 ± 0.11 lb

6.1 fl oz

6.3 fl oz

Windshield washer fluid
A/C system refrigerant
A/C system oil

4.5
0.70 ± 0.05 kg
180 m

GENERAL INFORMATION

SECTION

GI

GENERAL INFORMATION

GI

B

C

D

E

CONTENTS
HOW TO USE THIS MANUAL ...................... 3

PRECAUTION .............................................. 24

HOW TO USE THIS MANUAL ............................ 3

PRECAUTIONS ................................................. 24

Description ................................................................ 3
Terms ........................................................................ 3
Units .......................................................................... 3
Contents .................................................................... 3
Relation between Illustrations and Descriptions ...... 4
Component ................................................................ 4

Description ...............................................................24
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER" .................................................................24
Precaution for NATS (NISSAN ANTI-THEFT
SYSTEM) .................................................................24
General Precaution ..................................................25
Precaution for Three Way Catalyst ..........................26
Precaution for Fuel ..................................................26
Precaution for Multiport Fuel Injection System or
Engine Control System ............................................26
Precaution for Hoses ...............................................27
Precaution for Engine Oils .......................................27
Precaution for Air Conditioning ................................28

HOW TO FOLLOW TROUBLE DIAGNOSES ..... 6
Description ................................................................ 6
How to Follow Test Groups in Trouble Diagnosis...... 6
Key to Symbols Signifying Measurements or Procedures ..................................................................... 7

HOW TO READ WIRING DIAGRAMS ................ 9
Connector symbols ................................................... 9
Sample/wiring diagram -example- ........................... 10
Description .............................................................. 11

Pantograph Jack ......................................................29
Garage Jack and Safety Stand ................................29
2-Pole Lift ................................................................29

Abbreviation List ...................................................... 13

TOW TRUCK TOWING ..................................... 31

Recommended Chemical Products and Sealants.... 15

K

L

N

SERVICE INFORMATION FOR ELECTRICAL
INCIDENT .......................................................... 33
Work Flow ................................................................33
Control Units and Electrical Parts ............................33
How to Check Terminal ...........................................34
Intermittent Incident .................................................37
Circuit Inspection .....................................................40

FEATURES OF NEW MODEL ..................... 20

Revision: March 2012

J

BASIC INSPECTION ................................... 33

ISO 15031-2 Terminology List ................................ 16

Model Variation ....................................................... 20
Identification Number .............................................. 21
Dimensions ............................................................. 23
Wheels & Tires ........................................................ 23

I

M

TERMINOLOGY .................................................16

IDENTIFICATION INFORMATION .....................20

H

Tow Truck Towing ...................................................31
Vehicle Recovery (Freeing a stuck vehicle) ............32

Tightening Torque Table ......................................... 14

RECOMMENDED CHEMICAL PRODUCTS
AND SEALANTS ................................................15

G

LIFTING POINT ................................................. 29

ABBREVIATIONS ..............................................13
TIGHTENING TORQUE OF STANDARD
BOLTS ................................................................14

F

CONSULT-III CHECKING SYSTEM ................. 45

GI-1

Description ...............................................................45
Function and System Application ............................45
CONSULT-III Data Link Connector (DLC) Circuit....45

2011 Xterra

O

P

WIRING DIAGRAM ..................................... 47

CONSULT-III CHECKING SYSTEM .................. 47
Wiring Diagram ....................................................... 47

Revision: March 2012

GI-2

2011 Xterra

HOW TO USE THIS MANUAL
< HOW TO USE THIS MANUAL >

HOW TO USE THIS MANUAL

GI

HOW TO USE THIS MANUAL
Description

INFOID:0000000006253387

This volume explains “Removal, Disassembly, Installation, Inspection and Adjustment” and “Trouble Diagnoses”.

Terms

C

INFOID:0000000006253388

• The captions WARNING and CAUTION warn you of steps that must be followed to prevent personal injury
and/or damage to some part of the vehicle.
WARNING indicates the possibility of personal injury if instructions are not followed.
CAUTION indicates the possibility of component damage if instructions are not followed.
BOLD TYPED STATEMENTS except WARNING and CAUTION give you helpful information.
Standard value:Tolerance at inspection and adjustment.
Limit value:The maximum or minimum limit value that should not be exceeded at inspection and adjustment.

Units

INFOID:0000000006253389

• The UNITS given in this manual are primarily expressed as the SI UNIT (System International of Unit), and
alternatively expressed in the metric system and in the yard/pound system.
Also with regard to tightening torque of bolts and nuts, there are descriptions both about range and about the
standard tightening torque.

D

E

F

G

H

“Example”
Range
Outer Socket Lock Nut

B

: 59 - 78 N·m (6.0 - 8.0 kg-m, 43 - 58 ft-lb)

I

Standard
Drive Shaft Installation Bolt

J

: 44.3 N·m (4.5 kg-m, 33 ft-lb)

Contents

INFOID:0000000006253390

• A QUICK REFERENCE INDEX, a black tab (e.g.
) is provided on the first page. You can quickly find the
first page of each section by matching it to the section's black tab.
• THE CONTENTS are listed on the first page of each section.
• THE TITLE is indicated on the upper portion of each page and shows the part or system.
• THE PAGE NUMBER of each section consists of two or three letters which designate the particular section
and a number (e.g. “BR-5”).
• THE SMALL ILLUSTRATIONS show the important steps such as inspection, use of special tools, knacks of
work and hidden or tricky steps which are not shown in the previous large illustrations.
Assembly, inspection and adjustment procedures for the complicated units such as the automatic transaxle
or transmission, etc. are presented in a step-by-step format where necessary.

K

L

M

N

O

P

Revision: March 2012

GI-3

2011 Xterra

HOW TO USE THIS MANUAL
< HOW TO USE THIS MANUAL >

Relation between Illustrations and Descriptions

INFOID:0000000006836374

The following sample explains the relationship between the part description in an illustration, the part name in
the text and the service procedures.

SAIA0519E

Component

INFOID:0000000006253391

• THE LARGE ILLUSTRATIONS are exploded views (see the following) and contain tightening torques, lubrication points, section number of the PARTS CATALOG (e.g. SEC. 440) and other information necessary to
perform repairs.
The illustrations should be used in reference to service matters only. When ordering parts, refer to the appropriate PARTS CATALOG.
Always check with the PARTS DEPARTMENT for the latest parts information.
Components shown in an illustration may be identified by a circled number. When this style of illustration is
used, the text description of the components will follow the illustration.

Revision: March 2012

GI-4

2011 Xterra

HOW TO USE THIS MANUAL
< HOW TO USE THIS MANUAL >
GI

B

C

D

E

SFIA2959E

1.

Union bolt

2.

Copper washer

3.

Brake hose

4.

Cap

5.

Bleed valve

6.

Sliding pin bolt

7.

Piston seal

8.

Piston

9.

Piston boot

10. Cylinder body

11.

Sliding pin

12.

Torque member mounting bolt

13. Washer

14.

Sliding pin boot

15.

Bushing

16. Torque member

17.

Inner shim cover

18.

Inner shim

19. Inner pad

20.

Pad retainer

21.

Pad wear sensor

22. Outer pad

23.

Outer shim

24.

1: PBC (Poly Butyl Cuprysil) grease
or silicone-based grease

2: Rubber grease

F

G

H

Outer shim cover

I

: Brake fluid

Refer to GI section for additional symbol definitions.

J

SYMBOLS
K

L

M

N

SAIA0749E

O

P

Revision: March 2012

GI-5

2011 Xterra

HOW TO FOLLOW TROUBLE DIAGNOSES
< HOW TO USE THIS MANUAL >

HOW TO FOLLOW TROUBLE DIAGNOSES
Description

INFOID:0000000006253392

NOTICE:
Trouble diagnoses indicate work procedures required to diagnose problems effectively. Observe the following
instructions before diagnosing.
• Before performing trouble diagnoses, read the “Work Flow” in each section.
• After repairs, re-check that the problem has been completely eliminated.
• Refer to Component Parts and Harness Connector Location for the Systems described in each section for
identification/location of components and harness connectors.
• When checking circuit continuity, ignition switch should be OFF.
• Refer to the Circuit Diagram for quick pinpoint check.
If you need to check circuit continuity between harness connectors in more detail, such as when a sub-harness is used, refer to Wiring Diagram in each individual section and Harness Layout in PG section for identification of harness connectors.
• Before checking voltage at connectors, check battery voltage.
• After accomplishing the Diagnosis Procedures and Electrical Components Inspection, make sure that all
harness connectors are reconnected as they were.

How to Follow Test Groups in Trouble Diagnosis

INFOID:0000000006253393

JPAIA0021GB

1.
2.
3.
4.

Test group number and test group title
• Test group number and test group title are shown in the upper portion of each test group.
Work and diagnosis procedure
• Start to diagnose a problem using procedures indicated in enclosed test groups.
Questions and results
• Questions and required results are indicated in test group.
Action
• Next action for each test group is indicated based on result of each question.

Revision: March 2012

GI-6

2011 Xterra

HOW TO FOLLOW TROUBLE DIAGNOSES
< HOW TO USE THIS MANUAL >

Key to Symbols Signifying Measurements or Procedures

INFOID:0000000006253394

GI

B

C

D

E

F

G

H

I
SAIA1539E

J

K

L

M

N

O

P

Revision: March 2012

GI-7

2011 Xterra

HOW TO FOLLOW TROUBLE DIAGNOSES
< HOW TO USE THIS MANUAL >

SAIA1540E

Revision: March 2012

GI-8

2011 Xterra

HOW TO READ WIRING DIAGRAMS
< HOW TO USE THIS MANUAL >

HOW TO READ WIRING DIAGRAMS
Connector symbols

GI
INFOID:0000000006253395

Most of connector symbols in wiring diagrams are shown from the terminal side.
• Connector symbols shown from the terminal side are enclosed by
a single line and followed by the direction mark.
• Connector symbols shown from the harness side are enclosed by
a double line and followed by the direction mark.
• Certain systems and components, especially those related to
OBD, may use a new style slide-locking type harness connector.
For description and how to disconnect, refer to PG section,
“Description”, “HARNESS CONNECTOR”.

B

C

D

E

F

G

H
SAIA0257E

I

• Male and female terminals
Connector guides for male terminals are shown in black and
female terminals in white in wiring diagrams.

J

K

L

M

N

O

SGI363

Revision: March 2012

GI-9

2011 Xterra

P

HOW TO READ WIRING DIAGRAMS
< HOW TO USE THIS MANUAL >

Sample/wiring diagram -example-

INFOID:0000000006253396

• For detail, refer to following GI-11, "Description".

JCAWA0005GB

Revision: March 2012

GI-10

2011 Xterra

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