przeglady czynnosci .pdf

02/07/2013

MAINTENANCE OPERATIONS
I: Inspect and correct or replace as necessary.
R: Replace or change or lubricate.
F: Fill

SERVICE INTERVALS:
Odometer reading or months, whichever comes
first
× 1,000 km
× 1,000 miles

7.5

15

22.5

30

37.5

45

52.5

60

67.5

75

82.5

90

1

4.5

9

13.5

18

22.5

27

31.5

36

40.5

45

49.5

54

Replace every 150,000 km (90,000 miles)

Timing Belt
Valve Clearance

Sensory Inspection *1
Actual inspection

Engine oil

(API: SH, SJ)
(ILSAC)

Normal
Severe

Engine oil

(API: SJ, SL)
(ILSAC)

Normal
Severe

(API: SL, SM)

5W-30 (preferred)
10W-30, 15W-40,
20W-50
0W-20 (preferred)
5W-30, 10W-30,
15W-40, 20W-50

Engine oil filter

I

I

R

I
R
R

R

R
R

Normal
Severe

R

I
R
R

R

R
R

R
R

Normal

R

I

I

R

R
R

R

R

R

I
R
R

R

R
R

R
R

R

R
R

R

Initial: 72 and then every
12 months

R

I
R
R

R

I Every 12 months
R Every 12 months
R Every 6 months

R

R
R

R

R Every 12 months
R Every 6 months

R
R

R
R

R

R
R

R

R

R

R

R

R

R

R

R Every 6 months

Normal
Severe

R

R
R

R

R
R
I

R

R
R

R

R
R
I

R

R
R

R

R Every 12 months
R Every 6 months
I Every 24 months

I
I
I
First replace at 150,000 km (90,000 miles); after, every 90.000 km (54.000 miles)
I
I
I
First replace at 210,000 km (126,000 miles); after, every 120.000 km First, 11 years; then, 6
(72.000 miles)
years
I
I
I
First replace at 150,000 km (90,000 miles); after, every 90.000 km (54.000 miles)
First replace at 240,000 km (150,000 miles); after, every 90.000 km (54.000 miles)

Exhaust pipes and mountings
Platinum or Iridium Tipped type

I
Replace every 90,000 km (54,000 miles)

Others

I

Battery

I

I

R

I

No maintenance
Aygo
GT 86

Fuel injection system *6

NRE180

ZRE185

ZWE186

ZRE185

ZWE186

2012/10

2012/10

●

●

●
●
●
●
●
●
●

●
●
●
●
●
●
●

2012/11

NRE180
06/2013

2013/06

●

●

●
●
●
●
●
●
●

●
●
●
●
●
●
●

2013/06

Every 24 months
―
I: Every 24 months
R: Every 48 months

●
●
●
●
●
●
●
●

●
●
●

●
●

●
●
●

●

●

●*
●

●

●

●

●

●

●

●

●

●

●

●

●

●
●

●
●

●
●

●
●

●
●

●
●

●
●

●
●

●

●*
●

●

●
●
●

●
●
●
●
●
●
●

―

Replace every 180.000 km (108.000 miles)
Replace every 120.000 km (72.000 miles)
R
R
R
R
F
F
F
F
Fill every 105.000 km

LPG gas filter

Auris TS HSD
2ZR-FXE

R Every 6 months
R Every 12 months

R

S-LLC (pink) *4

1ZR-FAE

R Every 12 months
R

R

S-LLC (blue) *4

Auris HSD Auris TS
2ZR-FXE 1NR-FE

Every 12 months

R

S-LLC (pink) *4

Fuel filter

I

Severe

Engine coolant

Spark plugs

R

I
R
R

R
R

Cooling and heater system *2

Inverter coolant

I

Months

( ): for reference
―
*I (Every 72 months)

Inspect 105,000 km (63,000 miles), after 105,000 km Inspect every
15,000 km (9,000 miles)

V-ribbed belt

Drive belt

Engine oil
(ILSAC)

1

1ZR-FAE

I

I

I

15 years
8 years
R Every 12 months
F
―
―

R
F

R

I

I

I: Every 12 months
R
R: Every 36 months

Normal
I

I

R

I

I: Every 24 months
R: Every 48 months

I

Air cleaner filter
I

I

I

I

I

I

I

R

I

I

I

I

I: Every 12 months
R: Every 48 months

I

I

I

I

I

R

I

I

I

I

I

R

I: Every 6 months
R: Every 36 months

Dusty road

Fuel tank cap, fuel lines, connections and fuel vapor control valve
I
I
I Every 24 months
LPG system piping and connectors, tank, filler valve, wiring *7
I
I
I Every 24 months
LPG system operation settings
I
I
I
I
I
I Every 12 months
LPG tank
Replace every 10 years
*5
I
―
Others
I
I Every 24 months
Charcoal canister
Normal
I
―
Aygo only
Severe
I
I Every 24 months
Normal
R
―
Charcoal canister filter
Aygo only
Severe
R
R Every 24 months
*1: Check for tappet noise and engine vibration and adjust if necessary.
*2: Check that the radiator and condenser are not blocked with leaves, dirt or insects; check radiator fins; check hoses and connections for correct installation,
corrosion etc.; clean if necessary
*3: After 60,000 km (36,000 miles) or 36 months, replace every 30,000 km (18,000 miles) or 24 months.
*4: Only use "Toyota Super-Long Life Coolant" or similar high quality ethylene glycol based non-silicate, non-amine, non-nitrate and non-borate coolant
with long-life hybrid organic acid technology (coolant with long-life hybrid organic acid technology is a combination of low phosphates and organic acids)
For GT 86, it is allowed to use Pink Toyota S-LLC for complete REPLACEMENT; in case of TOP-UP, Blue S-LLC is avaible in 1-litre bottles (P/N 08889-80190)
*5: For Sweden, Norway and Finland only.
*6: Use Toyota Genuine Fuel Injector Cleaner (08813-00820 or PZ463-00PB0-04) or equivalent
*7: Check for leaks and tightness of piping, connectors, multivalve, wiring, tank and tank filler valve

*: For Croatia, Bosnia Herzegovina,
Macedonia, Estonia, Latvia and Romania

MAINTENANCE ITEMS

ODOMETER READING

Auris
1NR-FE

*: For Croatia, Bosnia Herzegovina,
Macedonia, Estonia, Latvia, Romania and
Ukraine

GASOLINE ENGINE

Engine Code

Starting Year/Month of
Production
Model Code

MAINTENANCE SCHEDULE - EUROPE 15,000 km/9,000 miles

02/07/2013

DIESEL ENGINE
SERVICE INTERVALS:
Odometer reading or months, whichever comes
first

ODOMETER READING

× 1,000 km

7.5

15

22.5

30

37.5

45

52.5

60

67.5

75

82.5

90

× 1,000 miles 1
*6

4.5

9

13.5

18

22.5

27

31.5

36

40.5

45

49.5

54

I

I

Months
( ): for reference

I

Timing belt cover*6
Valve Clearance

C
*I : Sensory Inspection

Engine oil
ACEA: B1
API: CF-4 or CF
Engine oil
ACEA: C2 (preferred), B1
Engine oil
ACEA: C2

C

C

A

A

A

A

A Every 12 months

Normal belt

I

I

I

I

I

I

Inspect at 105.000 km (63.000 miles). After, inspect every 15.000 km
(9.000 miles)

Normal*
5W-30, 10W-30, 15WSevere*
40, 20W-50
OMMS*
Normal*
C2: 5W-30
B1: 5W-30, 10W-30, Severe*
15W-40, 20W-50
OMMS*
Severe*
OMMS*

OMMS

NDE180

ADE186

2012/10

R

R

R

R
R

R

R

R

R
R

R
R

R

R

R

R

R
R

R
R

Initial 72 months; then,
every 12 months

R

R

R

R

●

●*

●

●*

●

●
●

●
●

●
●
●

●
●
●
●
●
●
●
●
●

●
●
●

●
●
●
●
●
●
●
●
●

●

●

●

●

●

●

●

●

R Every 6 months

R

R
R

R

R
R

R

R Every 12 months
R

R Every 6 months

R

R
R

R

R
R

R

R
R

R

●
●

R Every 12 months
R

R Every 6 months

I

I

I

I

I

I

Every 24 months

First replace at 150,000 km (90,000 miles); after, every 90.000 km (54.000 miles)
Exhaust pipes and mountings

I

I

I

I

I

I

I

I

Every 12 months

I

Every 24 months

Battery

No maintenance

―

Fuel injection pipes

Replace every 150,000 km (90,000 miles)

―

Fuel filter

R

Every 72 months

In-tank filter and in-line filter

R

●
●

Every 90 months

Replace every 300,000 km (180,000 miles)
I

I

Normal
Dusty road

I

I

I
I

I

Air flow meter (for EURO IV vehicles)*5

I

I
I

I

I

Every 48 months

R

I

I: Every 24 months
R: Every 48 months

●
●

●
●

●
●

●
●

I

I: Every 12 months
R: Every 48 months

●

●

●

●

●

●

R

I
I

I

I

S
I

Every 48 months

I

I

Every 48 months
I

●

Every 24 months

*1: You may also use API CE or CD.
*2: Check that the ratiator and condenser are not blocked with leaves, dirt or insects; check radiator fins; check hoses and connections for correct installation,
corrosion etc.; clean if necessary
*3: After 60,000 km (36,000 miles) or 36 months, replace every 30,000 km (18,000 miles) or 24 months.
*4: Only use "Toyota Super-Long Life Coolant" or similar high quality ethylene glycol based non-silicate, non-amine, non-nitrate and non-borate coolant
with long-life hybrid organic acid technology (coolant with long-life hybrid organic acid technology is a combination of low phosphates and organic acids)
*5: Blow air to the sensor interrmittently for about 30 seconds
*6: For vehicles often operated in extremely dusty conditions, such as mining. Inspect for cracks on the timing belt and abnormal wear on the timing pulley.
Remove dust and sand from the timing belt cover.
*Engine oil: it is imperative to RESET the OMMS after EVERY oil change

NMSC's choice

*: High strength belt
note: OMMS at 15.000 km

Diesel smoke

Fuel tank cap, fuel lines, connections

2013/06

Every 12 months

Replace when the reminder light illuminates or after max. 30,000km/24months

S-LLC (pink) *4

Air cleaner filter
(from October 2002, applicable to all models in
production)

2013/06

●

Replace when the reminder light illuminates or after max. 30,000km/24months

Cooling and heater system *2

Fuel pump

2012/10

Replace when the reminder light illuminates or after max. 30,000km/24months

Normal
Severe

ADE186

R
R
R
R
R
R Every 12 months
R
R
R
R
R
R
R
R
R
R
R
R Every 6 months
Replace when the reminder light illuminates or after max. 30,000km/24months
R
R
R
R
R
R Every 12 months

Normal*
0W-30, 5W-30

NDE180

*I (Every 48 months)

A

Engine oil filter

Engine coolant

I

A: Adjust

V-ribbed belt

1AD-FTV

―
I

*I

Drive belt

Auris T/S
1ND-TV

―

Replace every 150,000 km (90,000 miles)
Timing pulley*6

1AD-FTV

I

Replace every 105,000 km (60,000 miles)

Timing Belt

Auris
1ND-TV

●
NMSC's choice

*: High strength belt
note: OMMS at 15.000 km

MAINTENANCE ITEMS

1

Engine Code

I: Inspect and correct or replace as necessary.
R: Replace or change or lubricate.
S: Special
C: Clean

Model Code

MAINTENANCE OPERATIONS

Starting Year/Month of Production

MAINTENANCE SCHEDULE - EUROPE 15,000 km/9,000 miles

02/07/2013

CHASSIS AND BODY 1/2

I: Inspect and correct or replace as necessary.

T: Tighten to specified torque.

R: Replace or change or lubricate.

L: Lubricate

SERVICE INTERVALS:
Odometer reading or months, whichever comes first

ODOMETER READING

Months
× 1,000 km
× 1,000 miles

MAINTENANCE ITEMS
Floor mat

1
1

7.5
4.5

15
9

22.5 30 37.5 45 52.5 60 67.5
13.5 18 22.5 27 31.5 36 40.5

I

Clutch pedal, return spring and damper - Mechanical type
Brake pedal and parking brake
Brake linings and drums
(Include brake linings and drums of parking brake)
Brake pads and discs

Normal
Severe
Normal
Severe

- M/T
SAE J1703, J1704 or FMVSS No. 116 DOT3, DOT4
- MMT (some Diesels)
Clutch fluid
- MMT (Gasoline +
some Diesels)

SAE J1703, J1704 or FMVSS No. 116 DOT3, DOT4

Brake fluid SAE J1703, J1704 or FMVSS No. 116 DOT3, DOT4
Brake pipes and hoses
Vacuum pump for brake booster (Diesel and
Valvematic engines)

ixetic (Luk-AT) or Pierburg

Diesel
Valvematic

Normal
Severe

Steering wheel, linkage and steering gear box
SRS airbag *1

Normal
Severe
Normal
NLGI No. 2
Severe
Normal
Propeller shaft bolts
Severe
Normal
Severe
Drive shaft boots
Normal
Severe
Normal
Severe
Drive shaft bolts or nuts (on flange-type only)
Normal
Severe
Normal
Severe
Suspension ball joints and dust covers
Normal
Severe
Shift lever of 6-speed manual transmission (on both petrol and Diesel models)
Toyota Genuine ATF WS
Normal
Propeller shaft

I

I
I
I

I

I
I
I
I
I
I
I

I

I

I
I
I

82.5
49.5

90
54

NLGI No. 1 or No. 2

--

I

Every 24 months

R

Every 24 months

I

I

I

Every 24 months

R
I

Every 24 months
Every 24 months

I
I
I
I

Every 24 months
Every 24 months
Every 24 months
Every 12 months

L
L
L
L
T
T
I
I
I
I
T
T
T
T
I
I
I
I
I
I

Every 24 months
Every 12 months
Every 24 months
Every 12 months
Every 24 months
Every 12 months
Every 24 months
Every 12 months
Every 12 months
Every 6 months
Every 24 months
Every 12 months
Every 12 months
Every 6 months
Every 24 months
Every 12 months
Every 12 months
Every 6 months
-Every 36 months

R

I: Every 24 months
R: Every 60 months

R

I: Every 36 months
R: Every 72 months

Toyota Genuine Transfer Gear oil LF

LV Gear oil API GL-4

R
I

Replace every 195.000 km (121.000 miles) or 120 months
Inspect every 195.000 km (121.000 miles) or 120 months
I
I
I
I
I
I
I
I
I
I
I
Initial inspect at first 120 months from the vehicle registration date.
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
T
T
T
T
T
T
T
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I

I
I
I

Normal

API Gear oil GL-5

Toyota Genuine Transfer Gear oil LF
Toyota Genuile Transfer gear oil LL80 (preferred),
Toyota Genuine Differential Oil LX (API: GL-5)

Toyota Genuine ATF WS

Auris HSD Auris T/S

Auris T/S
HSD

NRE180
ZRE185
NDE180
ADE186
2012/10

ZWE186

ZWE186

2012/11

NRE180
ZRE185
NDE180
ADE186
2013/06

2013/06

●

●

●

●

●

●

●

●

●
●
●*
●**

●
●

●
●
●*
●**

●
●

●
●
●*

●
●

●
●
●***

●
●

●
●

●
●

●
●

●
●

●
●

●
●

●
●

●
●

●
●

●
●

●
●

●
●

Normal
Severe
Normal
Severe
Normal
Severe

I
R

I: Every 36 months
R: Every 72 months

R

I: Every 36 months
R: Every 72 months

Every 48 months

I
R
I
R
I
R
R

R

●
●
●

●
●

Every 48 months
R

I
I

●

Every 48 months

I
I

Severe

Normal
Severe
Normal
Severe
Normal
Severe
Normal

I
R
I
R
I
R
I

R
I
R
I
R
I
R
I

Severe

I

R

API Gear oil GL-5

Auris

First replace at 120.000 km (72.000 miles) or 96 months;
then, every 90.000 km (54.000 miles) or 72 months

Normal

Manual transmission oil and
transfer oil if so equipped (Including
API Gear oil GL-5
auto clutch system)

I

Every 24 months
Every 24 months
Every 12 months
Every 12 months
Every 6 months

I

Severe

Toyota Genuine CVTF FE

I

I
I
I

I
I
I
I
I
I
I

R

Normal

Toyota Genuine CVTF TC

I

I

Severe
Automatic transmission fluid

I

I
I
I
I
I
I
I

R

R
I

Others
A/T fluid DEXRON® II or III
TOYOTA P.S. fluid EH or equivalent

Power steering fluid

Transfer oil

75
45

Inspection at every maintenance

Model Code

MAINTENANCE OPERATIONS

Starting Year/Month of Production

MAINTENANCE SCHEDULE - EUROPE 15,000 km/9,000 miles

Every 48 months
Every 48 months
Every 48 months
Every 48 months
Every 48 months
Every 48 months
Every 48 months
Every 48 months
Every 48 months
Every 48 months
Every 48 months
Every 48 months
Every 48 months
Every 48 months

●
●

●
●

●
●

●
●

I: Every 36 months
R: Every 72 months
*: NDE and ADE only
**: NRE and ZRE only (EC6# M/T)
***: For Diesel engine and valvematic
gasoline engine model only

*: NDE and ADE only
**: NRE and ZRE only (EC6# M/T)

*1: After 120 months from the vehicle registration date, inspect every 24 months.

02/07/2013

MAINTENANCE OPERATIONS
T: Tighten to specified torque.

R: Replace or change or lubricate.

C: Clean

ODOMETER READING

Months

M/T
model

Front
Differential
oil

Differential
integrated
with
transmission

LV Gear oil API GL-4

Toyota Genuine ATF WS

× 1,000 km
× 1,000 miles
Normal
Severe
Normal
Normal

1
1

7.5
4.5

15
9

22.5 30 37.5 45 52.5
13.5 18 22.5 27 31.5

I

Severe

I

I

Differential separated from transmission (API Gear oil GL-5)
API Gear oil GL-5
Normal
Rear differential oil
A/T fluid WS
Severe
NLGI No. Normal
2
Severe
Normal
Front and rear suspension
Severe
Active height control suspension fluid - Suspension fluid AHC or equivalent

R
R

R
I

R
R
I
I

Active height control gas chamber
Bolts and nuts on chassis and body *2

Severe only
Normal
Severe

Tires and inflation pressure

T
I

Normal
Pollen removal type
Particle filter

Standard type & high
efficiency type
Combination filter

Combination filter
(high efficiency type)

Dusty road
Normal
Dusty road
1*
Normal
Dusty road
Normal
Dusty road

Corrosion Inspection

R
I

Severe

Wheel bearing grease (tapered roller type wheel
bearing only) and ball joint grease

R
I

Normal
Toyota Genuine CVTF FE

I
I

Normal
Toyota Genuine CVTF TC

67.5 75 82.5 90
40.5 45 49.5 54

I

Severe
A/T
model

60
36
I
R

T
I
I
R

R
I
R
R

R
R
R

I

R
R
I

I

R

R
I

R
R
I
I

R
R
I
I
R

R
I

T
I
I

T

T Every 12 months
I Every 24 months
I Every 12 months

R
R
R

R

R Refer to TME letter of October 2007
R on "Potential Health Risk From
R Cleaning of Cabin Air Filter Elements
R
R
R
R
R
I

●
●

●
●

R "Clean" replaced by "Inspect"

I

●
●

●
●

●
●

●
●

●
●

●
●

●
●
●
●*
●*

●
●
●
●*
●*

●
●
●
●*
●*

●
●
●
●*
●*

●

●

●

●

I: initial 48 months;
then every 12 months

T

R
I
R
R

2013/06

●
●

―

I

R
R
R
R
I
R
I
I
R
I
R
I
R
I
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
Replace when the service indicator light illuminates
I
I

●
●

Every 24 months
Every 12 months
Every 24 months
Every 12 months

I

R

NRE180
ZRE185
NDE180
ADE186
2013/06

Auris T/S
HSD
ZWE186

I: Every 36 months
R: Every 72 months

I

I

NRE180 ZWE186
ZRE185
NDE180
ADE186
2012/10
2012/11

Every 48 months
Every 48 months
Every 36 months
Every 48 months
I: Every 36 months
R: Every 72 months
Every 48 months
I: Every 36 months
R: Every 72 months
Every 48 months
I: Every 36 months
R: Every 72 months
Every 48 months
Every 48 months
Every 36 months

I

I

Auris HSD Auris T/S

Every 24 months

*: stamped "C"

1*: with Solar power ventilation system
2*: For seat mounting bolts, front and rear suspension member retaining bolts.

*: stamped "C"

MAINTENANCE ITEMS

Auris

*: stamped "C"

SERVICE INTERVALS:
Odometer reading or months, whichever comes first

*: stamped "C"

CHASSIS AND BODY 2/2

I: Inspect and correct or replace as necessary.

Starting Year/Month of
Production
Model Code

MAINTENANCE SCHEDULE - EUROPE 15,000 km/9,000 miles